background image

FIXED-BASE ROUTER - 054-6908-8

FIXED-BASE ROUTER - 054-6908-8

17

18

ADJUSTING THE DEPTH

1.  Turn the motor off, and unplug the tool from the power source.

2.  Place the router on a flat, level surface, with the back of the fixed base facing the operator.

3.  Loosen the Motor Clamp (A).

4.  With the cutter bit already installed, press the Rough-adjustment Knob (B), and lower the motor into 

the base until the cutter bit is very close to the flat surface on which the base is sitting.

5.  Turn the Micro-fine Adjustment Dial (C) until the cutter bit “just” touches the flat surface on which 

the base is sitting.

6.  Tighten the motor clamp.

7.  While continuing to press the Rough-adjustment Knob, turn the Micro-fine Adjustment Dial until the 

zero “0” mark on the Depth-indicator Ring is lined up with the “I” mark on the base.

8.  Release the Rough-adjustment Knob, making sure that the “0” remains aligned with the mark.

9.  Place the router on two level scrap 

workpieces, positioned so that the cutter bit 
can be lowered below the sub-base (fig 5a).

10. Turn the Micro-fine Adjustment Dial 

clockwise to lower the bit to the desired 
cutting depth. Turn the dial counter-clockwise 
in order to raise the cutter bit.

11. Once the cutting depth is set, tighten the 

motor clamp securely.

NOTICE: 

Making a single deep cut is never 

advisable. Smaller diameter cutter bits are easily 
broken by too much lateral thrust and torque. 
Larger cutter bits will cause a rough cut, and 
will be difficult to guide and control. For these 
reasons, 

do not exceed 1/8" 

cutting depth in a single pass.

OPERA

TING INSTR

UCTIONS

OPERA

TING INSTR

UCTIONS

Adjustments

Adjusting the cutting depth 

(fig 5)

WARNING!

 

Ensure that the router is never turned on 
or connected to the power source when 
assembling parts, making adjustments, 
or installing or removing collets and 
cutter bits, during cleaning, or when it 
is not in use. Disconnecting the router 
will prevent accidental start-ups, which 
could cause serious personal injury.

NOTICE: 

All depth adjustments on the fixed base 

must be made with the motor clamp loosened.

NOTICE: 

For all fixed-base routers, the cutter bit 

depth equals the amount of the cutter that is exposed below the surface of the sub-base.

The fixed base is designed with a micro-fine adjustment worm-gear system. When the bit is lowered to the 
approximate desired position (rough setting), the system can then be micro-adjusted to the precise depth.

ROUGH ADJUSTMENT:

Depressing the Rough-adjustment Knob (B) allows the operator to quickly lower or raise the cutter bit 
to an approximate depth setting.

MICRO-FINE ADJUSTMENTS:

NOTICE: 

Be sure the worm-gear system is engaged before making fine adjustments. Test it by turning 

the Micro-fine Adjustment Dial (C) clockwise and counter-clockwise to see if the bit lowers and rises. If 
it does not, press the Rough-adjustment Knob, and turn the Micro-fine Adjustment Dial until the gears 
engage, and then reset zero “0” on Depth-indicator Ring (D).
The Depth-indicator Ring (D) is located on the Micro-fine Adjustment Dial, and is marked in 1/64" 
increments. Turning the Micro-fine Adjustment Dial clockwise 180° (1/2 turn), lowers the cutter bit 
1/16". One full turn clockwise (360°) – zero “0” to zero “0” – lowers the bit 1/8".

The system allows a maximum of 7 full 360° clockwise revolutions in order to lower the cutter bit 7/8" 
(22.3 mm).

The Depth-indicator Ring may be reset to zero “0” without moving the Micro-fine Adjustment Dial. This 
allows the user to begin adjustments from any desired reference point.

fig 5a

C

B

A

fig 5

C

D

B

A

Summary of Contents for 054-6908-8

Page 1: ...INSTRUCTION MANUAL FIXED BASE ROUTER 054 6908 8...

Page 2: ...7 38 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the produ...

Page 3: ...fixed to the Router before using Keep this Instruction Manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the...

Page 4: ...ice Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDELINES Work area safet...

Page 5: ...larger in diameter than the opening in the router base Cutter bits that have cutter diameters larger than the opening could cause possible loss of control or create other hazardous condition that cou...

Page 6: ...ntil all of the contents are accounted for 1 Carefully lift the Router Motor and Fixed Base with the 1 2 collet already installed out of the carton and place it on a stable flat surface 2 Open the par...

Page 7: ...ith the collet pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and collet fig 1 5 Place the wrench in the collet nut turn the collet nut counter clockwise and loosen t...

Page 8: ...end of a cutter bit be sure to grind the clearance angle the same as it was originally ground OPERATING INSTRUCTIONS 7 With the cutter bit inserted and the spindle lock button pressed in to engage the...

Page 9: ...e the router fixed base motor housing on a flat surface 3 With the back of the router facing the operator loosen the motor clamp A fig 4 4 Push the Rough adjustment knob B to release the motor housing...

Page 10: ...hat the router is never turned on or connected to the power source when assembling parts making adjustments or installing or removing collets and cutter bits during cleaning or when it is not in use D...

Page 11: ...ferent for edge routing and internal routing DEEP CUTS The proper cutting depth for each pass is always determined by the material the size and type of cutter bit and the power of the motor Always mak...

Page 12: ...outer On let the motor build to its full speed and then gradually feed the cutter bit into the workpiece Always be alert and pay attention to the operation Never operate the router while fatigued Edge...

Page 13: ...edge shaping with guides WARNING Always clamp the workpiece securely and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of control causing poss...

Page 14: ...ing possible personal injury Kickback is always counter clockwise or in the opposite direction of the clockwise rotation of the cutter bit To guard against and help prevent kickback plan the set up an...

Page 15: ...bite Instead it scrapes away sawdust like particles This scraping produces heat which can glaze burn and mar the cut in the workpiece and in extreme cases overheat the cutter bit When the cutter bit...

Page 16: ...y a qualified service technician WARNING For personal safety always turn the switch off and unplug the router motor from the power source before performing any maintenance or cleaning WARNING If the s...

Page 17: ...d be sure to fit the two metal ears into their slots in the channel fig 19 5 Remember to replace both end caps after inspecting or servicing the brushes Tighten the caps snugly but do not over tighten...

Page 18: ...054 6908 8 FIXED BASE ROUTER 054 6908 8 33 34 PROBLEM POSSIBLE CAUSES SOLUTIONS The router does not work The router switch is in OFF position Move the switch to the ON position TROUBLESHOOTING Explode...

Page 19: ...000 Gear Shaft 20 3121049000 Rubber Spring 50 3520141000 Gear 21 3700249000 Washer 51 3520147000 Locking Gear 22 5700008000 Ball Bearing 52 3550615000 Worm 23 2740116000 Stator 53 5620033000 Screw 24...

Page 20: ...easonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune ups or...

Page 21: ......

Reviews: