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VOYAGER 6020

          

- 3

GB

GB

CONTENT

DEFINITIONS USED ................................................ 4

PRELIMINARY PRESCRIPTIONS ........................... 6

1

GENERAL INFORMATION .............................. 7

1.1

Conform use ................................................... 7

1.2

Residual risk .................................................. 7

1.3

Symbols on the generator group ..................... 8

1.4

Position of safety labels .................................. 9

1.5

General danger information ........................... 11

1.5.1 Danger of entanglement ................................ 11
1.5.2 Danger of burns ............................................ 11
1.5.3 Danger of harm to hearing ............................. 12
1.5.4 Danger of intoxication ................................... 12
1.5.5 Danger of fire or explosion ............................ 12
1.5.6 Danger if failing to use personal protection

devices ......................................................... 12

1.5.7 Danger caused by the engine starting ........... 13
1.5.8 Danger of electromagnetic radiation .............. 13
1.5.9 Danger of electrocution ................................. 13
1.5.10 Danger resulting from bad storage ............... 13

2

GENERAL INFORMATION ............................ 14

2.1

Reference documents ................................... 14

2.2

Reference regulationsand legislative
provisions ..................................................... 14

2.3

Marking ........................................................ 14

2.4

Identification of the generating unit ................ 14

2.5

General characteristics ................................. 15

2.6

Tables of  technical characteristics ............... 15

2.7

Configurations ............................................... 16

2.8

Generator composition ................................. 16

2.9

Instrument and control panel ......................... 16

3

INSTALLATION ............................................. 17

3.1

Features ....................................................... 17

3.2

Ventilation .................................................... 17

3.5

Exhaust silencer connection ......................... 18

3.6

Silencer kit ................................................... 19

3.7

Fuel circuit ................................................... 19

3.8

Fuel circuit connection ................................. 20

3.9

System bleeding ........................................... 20

3.10 Electrical connection .................................... 21
3.11 Battery connection ....................................... 21
3.12 Control panel connection .............................. 21
3.13 Power connection ......................................... 22
3.14 Earthing ........................................................ 22

4

USING THE GENERATOR ............................. 23

4.1

Manual starting the generator ....................... 23

4.2

Stopping the generator ................................. 23

4.3

Emergency stop ........................................... 23

5

AUTOMATIC MODE ...................................... 24

5.1

Automatic mode ........................................... 24

6

MAINTENANCE ............................................. 25

6.1

Preamble ...................................................... 25

6.2

Routine engine maintenance ......................... 25

6.3

Engine oil check ........................................... 25

6.4

Engine oil change ......................................... 26

6.5

Oil filter ......................................................... 26

6.6

Replacing / cleaning the fuel pump filter ........ 27

6.7

Replacing the line fuel filter ........................... 27

6.8

Bleeding the fuel system .............................. 27

6.9

Air filter ......................................................... 27

6.10 Checking the V-belt tension .......................... 28
6.11 Coolant check .............................................. 28
6.12 Coolant replace ............................................ 28
6.13 Alternator maintenance ................................. 29
6.14 Battery maintenance .................................... 29
6.15 Period of inactivity ........................................ 29
6.16 Periodic checks and maintenance ................ 30

7

ANOMALIES, CAUSES AND REMEDIES ...... 31

7.1

Breakdown table ........................................... 31

8

TRANSPORT, LIFTING, HANDLING AND

PACKAGING ................................................ 32

8.1

Transport and storage ................................... 32

8.2

Lifting and handling ....................................... 32

8.2.1 Lifting and handling with crane ...................... 32
8.2.2 Lifting and handling with forklift truck ............. 32

9

GUARANTEE AND RESPONSIBILITY ........... 33

9.1

Guarantee .................................................... 33

9.2

Limits of responsibility .................................  33

10

DISPOSAL .................................................... 33

10.1 Disposal of the waste materials deriving from

maintenance and scrapping .......................... 33

11

WIRING DIAGRAM ....................................... 34

11.1 Wiring diagram ..............................................  34

11

ADJUSTABLE PARAMETERS ...................... 35

Summary of Contents for Voyager 6020 Auto

Page 1: ...mase mase mase mase maseGENERA TORS VOYAGER 6020 AUTO Rev 2 F M 28 06 2013 cod 43186 Tipo modello N matricola Codice MANUALE DI USO E MANUTENZIONE I USE AND MAINTENANCE MANUAL GB...

Page 2: ...uppo elettrogeno che Lei ha acquistato il frutto di anni di esperienza nel settore e per la moderna conce zione il robusto dimensionamento i materiali impiegati i continui aggiornamenti costituisce un...

Page 3: ...rtment The generator you have purchased is the fruit of years of experience in the sector and for the modern conception the strong sizing the materials employees the continuous updatings constitutes a...

Page 4: ...uit connection 20 3 9 System bleeding 20 3 10 Electrical connection 21 3 11 Battery connection 21 3 12 Controlpanelconnection 21 3 13 Powerconnection 22 3 14 Earthing 22 4 USINGTHEGENERATOR 23 4 1 Man...

Page 5: ...ically by differential effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity mase specialised personnel A person able to evaluate the...

Page 6: ...n Indicatesthatparticularattentionmustbepaidinordertopreventseriousriskswhichcould lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct systemor...

Page 7: ...safety Itconstitutesanintegralpartofthegeneratorequipmentand mustcarefullybeprotectedfromanyagentwhichmaydamageitfortheentirelifecycleofthegenerator Themanual must accompany the generator if transferr...

Page 8: ...chnicians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as well as the experience to carry out any operation in the most economical and reliable...

Page 9: ...VOYAGER 6020 8 GB GB cod 42348 cod 42118 Cod 42655 cod 41781 Cod 41779 Cod 42349 Cod 41777 Cod 41775 Cod 42108 cod 41781 Cod 42346 Cod 42653 Cod 42861 1 3 Symbols on the generator group...

Page 10: ...dMaintenanceManualbeforestartingthegenerator The mase SpA has been designed so as to guarantee safe and reliable operation provided that the instructions are followed Otherwise personal injury or dama...

Page 11: ...s been restored the generator may explode burn or cause fires in the electrical system of the facility No smoking or use of open flames Do not clean lubricate repair or adjust moving parts Do not exti...

Page 12: ...ns or things deriving from inobservance of the safetyregulations Carefully examine the safety warning plates on the generator and respect the relevant instructions 1 5 1 Danger of entanglement Do not...

Page 13: ...that fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from the tank thoroughly dry and clean the parts involved Check that there are no fuel leaks...

Page 14: ...hArticles313and318ofPresidentialDecreeNo 54727 04 55 aswellasChap 11SectionIV oftheCEI64 8regulation Immediatelychangewetoveralls Insulate all the connectors and detached wires Donotleavethepowertermi...

Page 15: ...ththefollowingapplicableregulationsand directives 98 37 ECandsubsequentamendments Essential machine requirements for safety and health protection Machine directive 73 23 ECandsubsequentamendmentsconta...

Page 16: ...or a boundless number of hours for year among the interval of maintenance prescribed by the builder and under the environment conditions established by the norm ISO 3046 1 The middle power during a pe...

Page 17: ...components 1 Base chassis 2 Openable cowling engine side 3 Supportfoot 4 Controlpanel 5 Lock with key 6 Engine 7 Alternator 2 9 Instrument and control panel See Fig 2 Each generator is fitted with an...

Page 18: ...ected to a control panel thatcanbeinstalledinthemotorvehicle whichcontrols thestarting stoppingfunctionsandthesafetyprotections 3 2 Ventilation Voyager 6020 generator is equipped with an internal forc...

Page 19: ...haustinthelowerpartofthegenerator Fig 9 an OPTIONAL manifold can be supplied which isturneddownwards Thisreplacesthestandardmanifold Onthebottomofthecasingaretheholesforsecuringthe exhaust using the b...

Page 20: ...vehicle itself Thegeneratorisfittedwithasuction compression pump SC able to pump fuel up to a maximum height of 50 cm Fig 12 and with a cartridge filter It is best to equipthegenerator tankconnectionw...

Page 21: ...vingthe numberofratedrevs Aircanpenetrateinsidethefeedcircuitthroughafaulty seal joint pipes filters tanks or when fuel inside the tank is at minimum level To eliminate the air inside the feed circuit...

Page 22: ...in sequence Connect the negative pole of the battery to the terminal marked ref 1 Connect the positive pole of the battery to the terminal marked ref 1 Covertheconnectionswithspecialpetroleumgrease to...

Page 23: ...odifiedtoavoidfaulty operationofthecontrolpanelelectroniccomponents 3 13 Power connection The power cables must be connected directly to the thermal switch as shown on ref 1 Cables must pass through t...

Page 24: ...e more than 5 consecutive starting attempts as you may damage the starter motor During the running in period the first 50 hours do not apply loads exceeding 70 of the rated power of the generator For...

Page 25: ...n c START SetautomaticmodepressingAUTOpushbutton ref 2 Icon appears on display if no alarm are present AUTO mode will allow the generator to operate fully automatic starting and stopping the generato...

Page 26: ...Any maintenance operation on the generator must be carried out with the engine off after leaving it to cool down sufficiently Carefully read paragraph 1 5 General danger information in the manual Peri...

Page 27: ...ollection centres for disposal Wear gloves to protect the hands from contact with oil In case of accidental contact with engine oil thoroughly wash the affected part with soap and water Do not top up...

Page 28: ...E LINE FUEL FILTER Follow the instructions given in the manual of the type of fuel filter installed ref 3 See Chap 3 6 1 Fuel filter 6 8 BLEEDING THE FUEL SYSTEM The generator is equipped with an auto...

Page 29: ...angeontheexpansion tank ref 3 If the coolant level is down top up having care to not overfilling the cup Don t remove the cover radiator ref 3 4 when the engine is hot to avoid dangerous spillagesofco...

Page 30: ...ed with Vaseline to prevent corrosion and the formation of oxide If necessary top up with distilled water Ifthebatteryisleftcompletelyflatforlongperiodsof time there is a risk of irreparably damaging...

Page 31: ...Check the correct air flow inside canopy and coolant flow inside cooling system Replace all fuel pipes and cooling pipes or every 2 years Intake Exhaust system Check the air cleaner element Replace ai...

Page 32: ...rswitchesoffduringthe operatingperiod Check if a protection has been activated Solve the problem and restart Check if there is fuel in the tank Fill up Thereishighsmokeemissionfromtheexhaust Check tha...

Page 33: ...d in the picture Check that the hoisting cables or chains are homologated or of sufficient capacity and also check the minimum cable length Calculate the cable capacityconsideringthatforeachofthetwosl...

Page 34: ...rding to mase instructions The service procedures are carried out exclusively by mase specialised technical personnel The electrical system and the loads to which the generator is connected is in conf...

Page 35: ...48502 3 2 1 ATO FUNCTION NC START NO STOP EMERGENCY STOP 6 4 3 5 2 1 Hz 60 Hz 50 0 N L1 USCITA UTILIZZO POWER OUTPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 4 3 6 2 5 11 WIRING DIAGRAM 11 1 WIRING...

Page 36: ...0 Arming 0 308 RESERVED 309 Digital input 2 source 0 Input source 10 310 Digital input 2 polarity 0 Polarity 311 Digital input 2 action if source user config 0 Action 312 Digital input 2 arming if so...

Page 37: ...09 Return Delay 0 00 1 510 Cooling Time 0 00 1 511 ETS Solenoid Hold 0 00 0 512 RESERVED 513 RESERVED 514 RESERVED 515 Breaker trip pulse 0 00 0 516 Breaker close pulse 0 00 0 CONFIGURATION PARAMETERS...

Page 38: ...4 RESERVED 725 Charge alt failure enable On 1 Off 0 1 726 Charge alt failure trip 00 0 V 7 4 CONFIGURATION PARAMETERS ALTERNATIVE CONFIGURATION 801 Alt config Enable configuration On 1 Off 0 0 802 Alt...

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