Manitowoc Flav'R-Pic FRP-250 Installation, Use & Care Manual Download Page 42 | Manualshive

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Maintenance

Section 4

4-6

Part Number 020003315

1/11

B.

Pull the Hub/Blade assembly out of the housing
approx. ½” to disengage the Crusher Axle from
the motor shaft.

C.

Rotate the knob on the Crusher Axle so it is in a
vertical position. (This will assure the rotating
blades will not interfere with pulling the Hub/
Blade assembly from the housing.)

D.

Now the Hub/Blade assembly will be free from
the housing and you will be able to completely
remove the Hub/Blade assembly from unit.

REASSEMBLE THE ICE CRUSHER ASSEMBLY

1. Insert the Hub/Blade assembly into the Ice Crusher

Housing. When inserting the Hub/Blade assembly
you must align the Stationary blades with the
locating slots in the Ice Crusher Housing.

2. When inserting the Hub/Blade assembly into the Ice

Crusher Housing you must also make sure the Axle
Knob is in a vertical position. This will align the

rotating blades with the Housing to assure a quick
and easy installation.

3. Once all blades are in the Crusher Housing you will

need to align the Crusher Axle with the motor shaft.
You can do this by turning the Axle Knob and
pushing the blade assembly toward the motor until
the Hub/Blade assembly is flush with the end of the
Crusher Housing.

4. To lock the Hub/Blade assembly into the housing,

rotate the Crusher Hub/Blade assembly counter
clockwise until the locking tab snaps into place and
the Crusher Hub/Blade assembly is secure.

5. Replace the Crusher Drip Pan.

6. Reattach the Decorative Ice Chute by inserting the chute

rod through the Decorative Chute, Housing Mount, and
Motor Mount. Secure the Chute Rod by inserting the
cotter pin through the rod on the right side of the chute.

7. Ensure the extension at the top of the Decorative

Chute is behind the arm of the Activation Switch.

Hub/Blade

Assembly

Crusher Housing

Axle

Knob

Hub/Blade Assembly

Crusher Housing

Axle

Knob

Stationary Blades

Locking Tab

Crusher Housing

Hub/

Blade

Assembly

Cotter Pin

Chute Rod

Decorative Chute

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Summary of Contents for Flav'R-Pic FRP-250

Page 1: ...manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers Flav R Pic Series Selectable Ice Beverage Dispensers Part Number 020003315 1 11 ...

Page 2: ...e sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will ...

Page 3: ...n Requirements for Top Mounted Ice Machine Installations 2 3 Pre installation Checklist 2 4 Pre mix System 2 4 B I B System 2 4 Post Mix System 2 4 Figal System 2 4 BULK SYRUP SYSTEM 2 4 Double Check 2 5 Also Consider The Location Of The Following Items Before Installation 2 5 Additional Checks for Top Mounted Ice Machine Installations 2 5 Assembly 2 6 Baffle for Ice Machine Installations 2 6 S Se...

Page 4: ...2 15 NOZZLE 2 N2 WATER AND SYRUP BRIXING 2 15 NOZZLE 3 N3 CARB NON CARB WATER SYRUP BRIXING 2 15 NOZZLE 4 N4 CARB NON CARB WATER SYRUP BRIXING 2 15 NOZZLE 5 N5 WATER AND SYRUP BRIXING 2 16 NOZZLE 6 N6 WATER AND SYRUP BRIXING 2 16 Starting Your Beverage System Dispenser 2 16 Section 3 Operation General System Overview 3 1 Component Identification 3 2 Sequence of Operation 3 2 Ice Recommended for Di...

Page 5: ...bonated or Non Carbonated Drinks 3 7 Flavor Shot Dispense Duration 3 7 PROGRAM MODE 2 3 8 Brixing 3 8 PROGRAM MODE 3 3 8 Light Sequences 3 8 CONTROL BOARD TIME OUT 3 8 NOZZLES 3 9 FRP 250 FRP 250SCI Tubing Layout 3 9 Control Logic Matrix 3 10 Control board Valve Touch pad Matrix 3 11 ADA Touch Pads 3 12 ADA Touch Pad Matrix 3 12 Section 4 Maintenance Cleaning 4 1 Daily Cleaning 4 1 Monthly Cleanin...

Page 6: ...l Beverage System 4 9 Shipping Storage and Relocation 4 9 FRP 250 Graphic Medallion Removal Installation 4 10 Medallion Removal 4 10 Medallion Installation 4 10 Section 5 Before Calling for Service Checklist 5 1 Selectable Ice Troubleshooting 5 2 Drink Troubleshooting 5 3 Flavor Shot Troubleshooting 5 4 Pump Troubleshooting 5 4 ...

Page 7: ...READ A MODEL NUMBER Accessories BAFFLE FOR MANITOWOC ICE MACHINE When installing a Manitowoc Ice Machine on a dispenser a baffle kit is required for proper installation The baffle kit is designed to prevent ice from lying against the front of the ice machine and melting down the front of the dispenser There are two different baffle kits available for S series ice machines one kit is for the 30 wid...

Page 8: ...The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser Serial Number Location Warranty Information Consult your local MBE Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBE to activate the warranty on th...

Page 9: ...quipment Service Agent or call Manitowoc Beverage Equipment for information regarding start up services Dimensions Includes FRP 250SCI Important Failure to follow these installation guidelines may affect warranty coverage FRP 250 A B C D E F G H I 250 39 81 101 1 cm 30 00 76 2 cm 9 94 17 6 cm 4 44 11 3 cm 22 63 57 5 cm 28 00 71 1 cm 31 13 79 1 cm 20 00 50 8 cm 27 44 69 7 cm ...

Page 10: ...Cutout Maximum Area for Cutout Flav R Pic Maximum Minimum A B C D 250 26 00 66 0 cm 17 81 45 2 cm 4 00 20 30 cm 24 00 61 00 cm Caution Cutting the countertop may decrease its strength Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable ...

Page 11: ...Front of ice machine to be flush with front of dispenser Some ice machines may overhang at the back of the dispenser Drains A separate drain line is required for the ice machine in addition to a drain line for the ice beverage dispenser Dispensers may require an adapter kit to install some top mounted ice machines Contact your local distributor for the correct adapter kit For full information abou...

Page 12: ...ulator set Product connectors for Figal tank Gas connectors for Figal tank Beverage dispenser Beverage tubing CO2 tank Figal beverage tanks Stepless Oetiker clamps Chain for CO2 tank B I B connectors B I B regulator set B I B rack B I B syrup boxes CO2 regulator set Beverage dispenser Beverage tubing CO2 tank Carbonator Stepless Oetiker clamps Chain for CO2 tank Syrup connectors for Figal tank Gas...

Page 13: ...tion plus the weight of the stored ice Water line Drain Power outlet Heating and air conditioning ducts Location Avoid placing the dispenser and or ice machine near heat sources such as radiators ovens refrigeration equipment and direct sunlight Clearances Six inch 15 2 cm clearance on all sides of the icemaker is needed Front of icemaker to be flush with front of dispenser The front of the icemak...

Page 14: ...he kit 6 If there are no screws on the ice machine step 2 pierce the thin plastic countersunk holes install the backing plates and install the deflector using the screws from the kit 7 Replace the front panels S Series Ice Machine Q Series Baffle 1 Position baffle on top of water well with tab on the front and the other tab inside the water well 2 Mount the baffle on the left side of the ice machi...

Page 15: ... outlet that is properly installed and grounded in accordance with all local codes and ordinances Warning All wiring must conform to local state and national codes Important Due to continuous improvements this information is for reference only Please refer to the dispenser serial number tag to verify electrical data Serial tag information overrides information listed on this page Dispenser Voltage...

Page 16: ...table U L listed insulated cable connector The black wire from the cable must be joined to the L1 terminal of the liquid level control board by a suitable U L listed insulated cable connector Warning When using electric appliances basic precautions should always be followed including the following a Read all the instructions before using the appliance b To reduce the risk of injury close supervisi...

Page 17: ...ch inlet coldplate fittings supply which dispenser valves and water manifolds The water supply must first be connected to the carbonator pump not shown before plumbing to connection A shown on plumbing diagram The carbonator pump deck must be within six feet of the dispenser for optimum performance See BIB installation diagram for system pressure settings A check valve must be installed in the wat...

Page 18: ...EFT BEVERAGE VALVES RIGHT BEVERAGE VALVES C3 NCS3 S11 S10 S15 S14 C4 S16 S1 S2 S3 S4 F 2 F 1 F 3 F 4 S6 S7 S5 S8 C2 NC2 C1 LEFT TOUCHPADS C4 C3 NC3 RIGHT TOUCHPADS S11 S12 S10 S9 S13 S14 S15 S16 C CARB S SYRUP F FLAVOR SHOT NC NON CARB PW PLAIN WATER PR PRESSURE RELIEF F 5 F 6 F 7 F 8 IN CO2 PR OUT TO CARB TANK FROM CARB TANK S16 S15 S14 S13 S12 S11 S10 INTERNAL CARB TANK OPTIONAL INLETS S2 S1 PW ...

Page 19: ... the drain pan 3 Depending on drain location route the tubing through the tubing bundle cutout or out the back of the dispenser 4 Verify the tubing is not kinked and then secure tubing to maintain a minimum 1 2 5 cm air gap at the drain Follow any applicable local or national codes DRAINS Pressure Relief Drain Pan SV 250 Shown Rear of Unit To Drain 90 Elbow Fitting Radiator Clamp Flexible Tubing S...

Page 20: ...ly 10 Brix beverage valves SYSTEM PRESSURES 1 Incoming tap water must be at a minimum dynamic pressure of 40 psi and maximum static pressure of 70 psi NOTE For water booster setups connect directly to the incoming water to the unit A regulator may be needed to maintain 40 55 psi to the carbonator or water may be routed around the booster to the carbonator If water pressure is too high to the carbo...

Page 21: ...ram button and hold for 3 seconds or until the LED displays 1 Press the program button again until 2 is displayed on the control board LED display NOTE Programming one board at a time will make it easier for you to identify the corresponding valves and dispense points See the Programming section in this manual for more detail on all programming modes 6 With a board in mode 2 you can now brix any w...

Page 22: ...t nozzle dispense point For example S1 Syrup 1 S2 S3 and S4 touch pad areas will be used to brix N1 Nozzle 1 6 Syrup will dispense for a fixed duration and should be even with the 7 oz water mark on the cup 7 Check each syrup position and adjust syrup on the corresponding valve as necessary A plumbing label is located on the foam front of the unit showing the position of each valve and syrup port ...

Page 23: ...ated water will dispense for a fixed duration 3 To brix the non carbonated water for this dispense point leave the nozzle in place hold the brix cup with the water side of the cup under N3 Nozzle 3 and press the F3 Flavor Shot 3 button Water will dispense for a fixed duration 4 The correct carb and non carb volume should be 7oz 207 01 cc If adjustment is needed to attain this volume make adjustmen...

Page 24: ...ect volume should be 7oz 207 01 cc If adjustment is needed to attain this volume make adjustments to the left side of valve 1 C4 adjustment screw as needed until flow rate is satisfactory 4 For syrup brixing place the brix cup with the syrup side of the cup under the N6 Nozzle 6 and press the touch pad area for S13 Syrup 13 S14 S15 or S16 and the corresponding syrup will dispense for a fixed durat...

Page 25: ...v R Pic Series Internal Carbonation Beverage Dispensing System 1800 75 60 Dispenser Counter top Carbonator Tank Carbonate Non carbonate Beverage Manifold Tap Water Tap Water Syrup Bag in box Syrup Carton Syrup Bag in box Syrup Carton CO2 CO2 BIB Syrup Pump CO 2 CO2 Cylinder Primary Regulator BIB Syrup Pump ...

Page 26: ...d on the door lock The door opens until it contacts the stops in the mounting brackets The plastic arm on the ice chute also activates the lever of the ice dispensing switch When activated the micro switch starts the gear motor The gear motor turns the paddle wheel and agitator arm The paddlewheel carries ice Periodic agitation is standard on the 30 and larger dispensers During periodic agitation ...

Page 27: ...e before dispensing will assist in locking the carbon dioxide into the water After dispensing the CO2 may be unlocked from the liquid The CO2 will gradually leave the liquid due to pressure and temperature changes Components The components of the carbonator are water pump an electric motor to operate the pump carbonator tank where the water and CO2 mix and a water level control Operation Carbon Di...

Page 28: ...heck with your B I B syrup supplier Some boxes must be slightly tilted down while others may be in virtually any position The Figal tank rack keeps the newer and full tanks organized at one end of the beverage line with the partial tanks at the other B I B The Bag In Box system refers to a plastic disposable bag The B I B normally contains 5 gallons of syrup however some locations offer 2 1 2 gall...

Page 29: ...is manual It is recommended to only program one board at a time Also located around the top and bottom edges on the control box label are the locations of the wire harnesses that are connected to the boards behind the box and the valve or touch pad connection they plug into Operation Checks and Adjustments FRP 250 NON ICE CRUSHING UNIT ICE DELIVERY SWITCH ADJUSTMENT To properly adjust the switch f...

Page 30: ...notilluminated thenturn the keyswitch back to the ON position If brix adjustments are needed you will have to remove the merchandiser to make the mechanical adjustments Please see PROGRAM MODE 2 in this section for internal brixing instructions using the control board and the SECTION 2 Brixing Procedure for detailed instructions on brixing the FRP 250 CRUSHED OR CUBED DEFAULT This selectable ice o...

Page 31: ...e mode by pressing the program button and holding for 3 seconds or until the LED displays 0 Flavor Shot Dispense Duration 1 Choose a control board if programing flavor shots for N2 Nozzle 2 use the left control board if programming shots for N5 use the right control board Flavor shot dispense points are designated by a blue nozzle 2 Press the program button and hold for 3 seconds or until the LED ...

Page 32: ...lows you to set the light sequence for the touch pad LEDs Follow the steps below to place the board into this mode and set sequences 1 Choose a control board if setting the light sequence for the touch pad area on the left use the left control board if you are setting them for the right use the right control board 2 Press the program button and hold for 3 seconds or until the LED displays 1 Press ...

Page 33: ...Section 3 Operation Part Number 020003315 1 11 3 9 NOZZLES FRP 250 FRP 250SCI Tubing Layout ...

Page 34: ...pense Mode Brand ON MODE Water on then Syrup on 60 ms later OFF MODE Syrup off then Water off 60 ms later Flavor shot 1s or 2s release and press no delay between dispenses LED Sequence Mode Touch brand button location shown below to change 1 LED flash outside to center 0 5s on off Default S1 and S16 2 LED flash center to outside 0 5s on off S2 and S15 4 1 S d n a 3 S f f o n o s 5 0 l l a h s a l ...

Page 35: ...ispense Valve Controls C1 C2 NC2 S1 S8 F1 F4 PCB Dispense Valve Controls C3 C4 NC3 S9 S16 F5 F8 F6 Valve 6 F5 F7 Valve 5 F8 S13 Valve 7 S12 PCB Crusher OPTIONAL Transformer S1 S3 S2 S4 S5 S7 S6 S8 F1 F2 F4 F3 N1 N3 N2 S1 S3 S2 S4 C1 S5 S7 S6 S8 C2 NC2 S12 S10 S11 S9 S16 S14 S15 S13 F5 F6 F8 F7 N4 N6 N5 S9 S11 S10 S12 C3 NC3 S13 S15 S14 S16 C4 S16 S15 S14 S13 S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 ...

Page 36: ...c the function of the main touch pads on the left and right sides of the unit located above the dispense nozzles ADA 1 Nozzle 1 N1 ADA 2 Nozzle 3 N3 ADA 3 Nozzle 4 N4 ADA 4 Nozzle 6 N6 See Illustration Above ADA Touch Pads ADA Touch Pads S1 S3 CORRESPONDING PAD ADA 1 ADA 2 CORRESPONDING PAD CORRESPONDING PAD CORRESPONDING PAD S2 S4 S5 S7 S6 S8 F1 F2 F4 F3 N1 N3 N2 S12 S10 S11 S9 S16 S14 S15 S13 F5...

Page 37: ...it with warm water and a clean cloth Wipe again with a clean dry cloth Clean the dispensing nozzles 6 Remove nozzles from each dispense point by a grasping it firmly turning it clockwise about 1 4 then b pulling down 7 Rinse nozzle with warm clean water 8 Clean nozzles with soapy water and a soft bristle brush 9 Clean the underside of the nozzle area below the lower merchandiser with warm soapy wa...

Page 38: ...hypochlorite with 2 gallons of 120 F water The mixture should not exceed 100 PPM of chlorine Or mix a solution of any approved sanitizer following the directions for mixing and applying the sanitizer 7 Sanitize the ice bin and cold plate with the sanitizing solution for at least 10 seconds 8 Allow to air dry Do not rinse 9 Re assemble all bin and selectable ice parts once dry and hand tighten all ...

Page 39: ... at night just before shut down Ice cubes can freeze together if not dispensed Contact MBE at 1 800 367 4233 for more information about our ProActive Maintenance Program Disassembly DISASSEMBLY FOR CLEANING AND MAINTENANCE NOTE Sanitize the ice dispenser at Initial Start up in addition to monthly sanitizing You will need a slotted screwdriver in order to disassemble Disassemble parts in the follow...

Page 40: ...e wheel area 9 Move the front of the agitator to one side and slide the agitator forward until the rear of the agitator shaft is clear of the bushing 10 Remove the agitator from the bin area 11 Slide the paddle wheel from its shaft 12 Loosen the four knurled fasteners that hold the bin liner in place 13 Remove the bin liner 14 Remove the paddle wheel area from the bin 15 Discard the remaining ice ...

Page 41: ...n lift the merchandiser up to remove from unit NOTE When the Merchandiser is removed an electrical safety switch disconnects power to the Ice Crusher assembly 3 Remove the Ice Chute by pulling the cotter pin out on the right side of the chute rod and pulling the chute rod toward the left side of the dispenser 4 Remove the crushed ice and cube ice doors from the dispenser by lifting the solenoid ar...

Page 42: ...des with the Housing to assure a quick and easy installation 3 Once all blades are in the Crusher Housing you will need to align the Crusher Axle with the motor shaft You can do this by turning the Axle Knob and pushing the blade assembly toward the motor until the Hub Blade assembly is flush with the end of the Crusher Housing 4 To lock the Hub Blade assembly into the housing rotate the Crusher H...

Page 43: ...mfered edge of drive shaft 6 New motor must have the same alignment within 15 degrees 7 To get correct alignment you can do one of two things a Turn drive shaft with an adjustable wrench being careful not to damage the drive shaft b Plug in the unit plug in the motor and use the ice dispense switch to move the drive shaft into correct alignment 8 If you plugged in the unit to help with alignment o...

Page 44: ...al sanitizer Bag In Box bag connector 1 Prepare the following in the buckets Bucket 1 warm to hot tap water for rinsing Bucket 2 mild detergent and warm to hot water Bucket 3 mix a solution of unscented bleach 5 Na CL O or commercial sanitizer and warm to hot water Mixture should supply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water 2 Disconnect the syrup line side of the BIB connector...

Page 45: ...pply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water 2 Disconnect all product and water lines from product tanks and remove carbonator 3 Locate the Figal syrup tank for the circuit to be sanitized Remove both quick disconnects from the Figal syrup tank Rinse quick disconnects in tap water 4 Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flus...

Page 46: ...phic toward you while slightly moving it to the right to release the rest of the graphic from the left side of the merchandiser until the medallion is completely free from the merchandiser MEDALLION INSTALLATION 1 Facing the unit start slightly off center to the right of the merchandiser medallion area by holding the graphic medallion with one hand on each side at about the 9 3 o clock position Sl...

Page 47: ...ice clusters before manually filling the dispenser See ice recommendations Excessive water spilling from the ice machine Adjust ice machine to eliminate water spillage Poorly adjusted ice machine Adjust ice machine to eliminate large waffle shapes Extremely low usage of the dispenser Lower the ice level in the bin Ice dispenses continuously Misaligned microswitch Adjust microswitch Agitation timer...

Page 48: ...oken Replace Crusher Axle Crusher Motor turns but Gear Motor for Paddle wheel Agitator Bar does not turn Agitator Gear Motor faulty Replace Agitator Gear Motor Loose wiring Check wiring Obstruction in Ice bin stopping motor Check for obstruction Nothing on dispenser works No power to dispenser Check power source Dispenser Safety Switch opens Assure Merchandiser is installed correctly with the safe...

Page 49: ... valve will not dispense anything Is there power to the valve Broken wire or loose connection Replace repair wire or connector Bad microswitch Replace microswitch Beverage dispensed is too sweet Is the ratio brix of the drink correct Flow control out of adjustment Adjust the flow control Insufficient soda flow due to low carbonator pressure Adjust CO2 pressure or change the tank Low CO2 pressure d...

Page 50: ...ubing Vinyl tubing plugged with syrup at nozzle or at solenoid Clean tubing and nozzle Board not in dispense mode Place control board into dispense mode 0 No power to control board Disconnected or loose wires Check connector to transformer and corresponding control board No power to transformer Check power supply at transformer 24 VAC Flavor syrup does not shut off Check for stuck solenoid Replace...

Page 51: ......

Page 52: ...ture Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2011 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 020003315 1 11 ...

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