Manitou M 26-2+H ST3B Operator'S Manual Download

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647122 EN (05/11/2015)

M26/30-2+H ST3B
M26/30-4+H ST3B
M40/50-2+H ST3B
M40/50-4+H ST3B

MANITOU AMERICAS, INC.

One Gehl Way

P.O. Box 179

West Bend, WI 53095-0179 U.S.A

Tel: 262-338-6653 Fax: 1-800-252-6684

YOUR DEALER

OPERATOR’S MANUAL

(ORIGINAL INSTRUCTIONS)

4 - S P E E D & H Y D R O S T A T I C

TRANSMISSIONS

www.

duma

-rent.com

Summary of Contents for M 26-2+H ST3B

Page 1: ...50 2 H ST3B M40 50 4 H ST3B MANITOU AMERICAS INC One GehlWay P O Box 179 West Bend WI 53095 0179 U S A Tel 262 338 6653 Fax 1 800 252 6684 YOUR DEALER OPERATOR S MANUAL ORIGINALINSTRUCTIONS 4 S P E E...

Page 2: ...www duma rent com...

Page 3: ...R SAFETY ORTHE SAFETY OFTHE LIFTTRUCK IS AT RISK This manual has been produced on the basis of the equipment list and the technical characteristics given at the time of its design The level of equipme...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE www duma rent com...

Page 5: ...1 1 1 O P E R AT I N G AND SAFET Y INSTRUCTIONS www duma rent com...

Page 6: ...OPERATING INSTRUCTIONS UNLADEN AND LADEN 7 A BEFORE STARTING THE LIFT TRUCK 7 B DRIVER S OPERATING INSTRUCTIONS 7 C ENVIRONMENT 7 D VISIBILITY 8 E STARTING THE LIFT TRUCK 8 F DRIVING THE LIFT TRUCK 9...

Page 7: ...UCK 16 PROTECTING THE ENGINE 16 PROTECTING THE LIFT TRUCK 16 BRINGING THE LIFT TRUCK BACK INTO SERVICE 17 LIFT TRUCK DISPOSAL 18 RECYCLING OF MATERIALS 18 METALS 18 PLASTICS 18 RUBBER 18 GLASS 18 ENVI...

Page 8: ...t mounted on your lift truck many options are available such as road lighting stop lights revolving light reverse lights reverse buzzer alarm front light rear light etc The operator must take into acc...

Page 9: ...e public highway is subject to the provisions of the highway code relating to special machines defined in article R311 1 of the highway code in category B of the Equipment Order of 20 November 1969 th...

Page 10: ...s not competent to authorize the driving of the lift truck by another person C MAINTENANCE The operator must immediately advise his superior if his lift truck is not in good working order or does not...

Page 11: ...limbing onto or down from the lift truck portmanteau etc If the control components are fitted with a forced operation lever lock device it is forbidden to leave the cab without first putting these con...

Page 12: ...a clean properly adjusted state and in good working order e g windscreens windows windscreen wipers windscreen washers driving and work lights rear view mirrors E STARTING THE LIFT TRUCK SAFETY INSTRU...

Page 13: ...ing gentle braking Ensure that visibility is adequate Take bends slowly In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently nev...

Page 14: ...tching off the ignition so as to eliminate all the fuel in the feed tube H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY FRENCH ROADTRAFFIC RULES The driving of non approved lift trucks on the public h...

Page 15: ...d chart limits for the lift truck for the attachment used Do not exceed the rated capacity of the attachment Never lift a load in a sling without the attachment provided for the purpose There are opti...

Page 16: ...orwards 2 to insert the fork under the load fig D4 block the load if necessary Continue to move the lift truck forwards 2 tilting the carriage 3 fig D4 backwards to position the load on the forks and...

Page 17: ...of the pile fig E5 Raise the mast 1 until the load is higher than the pile and move the lift truck forward 2 fig E6 very carefully and gently until the load is over the pile Put the handbrake on and s...

Page 18: ...details of the date of the works the names of the individuals or companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replace...

Page 19: ...g irreparable damage to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned before any intervention Remember to close and lock all accesses to the lift tru...

Page 20: ...ct to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to...

Page 21: ...EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconnect the e...

Page 22: ...tain reusable granules GLASS Glass items can be removed and collected for processing by glaziers ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network the ri...

Page 23: ...2 1 2 DESCRIPTION www duma rent com...

Page 24: ...4 H ST3B 35 CHARACTERISTICS OF MAST WITH ROLLERS M26 2 H ST3B M26 4 HST3B 38 CHARACTERISTICS OF MASTS WITH ROLLERS M 30 2 H ST3B M 30 4 H ST3B 39 CHARACTERISTICS OF MAST WITH ROLLERS M40 2 H ST3B M40...

Page 25: ...2 3 INSTRUMENTS AND CONTROLS 56 TOWING PIN AND HOOK 70 DESCRIPTION AND USE OF THE OPTIONS 72 www duma rent com...

Page 26: ...4 H ST3B D clare que cette machine FDMBSFT UIBU UIJT NBDIJOF Est conforme aux directives suivantes et leurs transpositions en droit national PNQMJFT XJUI UIF GPMMPXJOH EJSFDUJWFT BOE UIFJS USBOTQPTJUJ...

Page 27: ...tojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus...

Page 28: ...ibleordamaged Checkthepresenceofstickersandsafetyplatesafterreplacinganyspareparts EXTERNAL PLATES AND STICKERS REF PART NUMBER DESCRIPTION 1 288174 Accumulator Instructions 2 24653 Slinging point 3 2...

Page 29: ...2 7 STICKERS AND PLATES UNDER THE ENGINE HOOD REF PART NUMBER DESCRIPTION 1 293887 Anti freeze 2 259398 Water diesel separator 3 716906 Fan hazard 1 2 3 www duma rent com...

Page 30: ...2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD NOMINAL CAPACIT NOMINALE CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD EFECTIVA CAPACIT EFFETTIVA CAPACITES EFFECTIVE...

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Page 32: ...IC TRANSMISSION MODELS ONLY Type MANITOU reference Serial No MANITOU BF 44158 ANCENIS CEDEX FRANCE N 295449 MODELE MODEL MODELLO MODELO SERIE SERIES Ann e de fabrication Year of manufacture Anno di fa...

Page 33: ...eference Serial No GEAR BOX 2 SPEED HYDROSTATIC MODELS ONLY Type MANITOU reference Serial No FRONT AXLE Type Serial No MANITOU reference REAR AXLE M 26 30 4 H ST3B M 40 50 4 H ST3B Type Serial No MANI...

Page 34: ...facture CHASSIS Lift truck serial No Nq241415 MODELE Nq dans la s rie Ann e fabrication Masse vide C d G Tablier Cap Nominale Pression de service AVERTISSEMENT RESPECTEZ LA CAPACITE DE L ENSEMBLE CHAR...

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Page 36: ...Rear axle MANITOU Differential Without locking Drive wheels 2WD Permanent Switch for 2 4 drive wheels No Front tyres CONTINENTAL Size 14 5R20 18PR MPT80TL Pressure bar 3 5 Rear tyres GOODYEAR Size 10...

Page 37: ...2600 Distance from the centre of gravity of the load to the base of the forks mm 500 Lift truck mass without forks or mast kg 4281 Lift truck mass with standard mast Unladen kg 5290 At rated load kg 8...

Page 38: ...m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 245 Triple mast with free acting lift bar 260 Double mast with free acting lift bar 185 Triple mast without free acti...

Page 39: ...king Rear axle DANA Differential Without locking Drive wheels 4RWD Switch for 2 4 drive wheels Yes Front tyres DUNLOP Size 400 70 20 150BT37 STABTL Pressure bar 2 3 Rear tyres DUNLOP Size 10 5 80 18 1...

Page 40: ...all height extended mm 4735 Carriage Class FEM3 width mm 1470 Mass of forks each one kg 73 Rated load capacity kg 2600 Rated load capacity with standard mast kg 2600 Effective load capacity on forks w...

Page 41: ...m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 245 Triple mast with free acting lift bar 260 Double mast with free acting lift bar 185 Triple mast without free acti...

Page 42: ...Rear axle MANITOU Differential With locking Drive wheels 2RM Permanent Switch for 2 4 drive wheels No Front tyres CONTINENTAL Size 14 5R20 18PR MPT80TL Pressure bar 3 5 Rear tyres GOODYEAR Size 10R17...

Page 43: ...ithout forks or mast kg 4281 Lift truck mass with standard mast Unladen kg 5290 At rated load kg 8290 Axle mass with standard mast transport position Front unladen kg 2090 Rear unladen kg 3200 Front r...

Page 44: ...m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 245 Triple mast with free acting lift bar 260 Double mast with free acting lift bar 185 Triple mast without free acti...

Page 45: ...ing Rear axle DANA Differential Without locking Drive wheels 4RM Switch for 2 4 drive wheels Yes Front tyres DUNLOP Size 400 70 20 150BT37 STABTL Pressure bar 2 3 Rear tyres DUNLOP Size 10 5 80 18 10P...

Page 46: ...d load capacity kg 3000 Rated load capacity with standard mast kg 3000 Effective load capacity on forks with side shift carriage kg 3000 Distance from the centre of gravity of the load to the base of...

Page 47: ...m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 245 Triple mast with free acting lift bar 260 Double mast with free acting lift bar 185 Triple mast without free acti...

Page 48: ...ng Rear axle DANA Differential Without locking Drive wheels 2 RWD Switch for 2 4 drive wheels No Front tyres EVEREST Size 18X19 5 18PR 8T P30TUB Pressure bar 4 5 Rear tyres GOODYEAR Size 10R 17 5 134...

Page 49: ...city with standard mast kg 4000 Effective load capacity on forks with side shift carriage kg 4000 Distance from the centre of gravity of the load to the base of the forks mm 600 Lift truck mass withou...

Page 50: ...rn m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 230 Triple mast with free acting lift bar 250 Double mast with free acting lift bar 240 Triple mast without free ac...

Page 51: ...ear axle MANITOU Differential Without locking Drive wheels 4WD Permanent Switch for 2 4 drive wheels Yes Front tyres MITAS Size 18 22 5 163A8 MPT 06TL Pressure bar 4 5 Rear tyres MICHELIN Size 340 80R...

Page 52: ...ity with standard mast kg 4000 Effective load capacity on forks with side shift carriage kg 4000 Distance from the centre of gravity of the load to the base of the forks mm 600 Lift truck mass without...

Page 53: ...rn m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 230 Triple mast with free acting lift bar 250 Double mast with free acting lift bar 240 Triple mast without free ac...

Page 54: ...Rear axle MANITOU Differential With locking Drive wheels 2RM Permanent Switch for 2 4 drive wheels No Front tyres EVEREST Size 18X19 5 18PR 8T P30TUB Pressure bar 6 5 Rear tyres GOODYEAR Size 10R17 5...

Page 55: ...orks each one kg 134 TBD Rated load capacity kg 5000 Rated load capacity with standard mast kg 5000 Effective load capacity on forks with side shift carriage kg 4500 Distance from the centre of gravit...

Page 56: ...rn m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 230 Triple mast with free acting lift bar 250 Double mast with free acting lift bar 240 Triple mast without free ac...

Page 57: ...king Rear axle DANA Differential Without locking Drive wheels 4RM Switch for 2 4 drive wheels Yes Front tyres MITAS Size 18 22 5 163A8 MPT 06TL Pressure bar 4 5 Rear tyres MICHELIN Size 340 80R18 XMCL...

Page 58: ...ad capacity kg 5000 Rated load capacity with standard mast kg 5000 Effective load capacity on forks with side shift carriage kg 4500 Distance from the centre of gravity of the load to the base of the...

Page 59: ...rn m 10 Suction m 125 Maximum service pressure Double mast with all round vision bar 230 Triple mast with free acting lift bar 250 Double mast with free acting lift bar 240 Triple mast without free ac...

Page 60: ...55 6545 190 6m00 6030 6 12 130 4015 7195 190 DOUBLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m00 3040 6 12 1383 2375 4032 167 3m30 3340 6 12 1533 2525 4332 167 3m50 3540 6 12 1633 2625...

Page 61: ...55 6545 190 6m00 6030 6 12 130 4015 7195 190 DOUBLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m00 3040 6 12 1383 2305 3962 167 3m30 3340 6 12 1533 2455 4262 167 3m50 3540 6 12 1633 2555...

Page 62: ...15 0 3060 5115 55 4m50 4550 15 15 0 3305 5615 55 5m00 5050 15 15 0 3560 6115 55 DOUBLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m00 3050 15 15 1518 2585 4117 32 3m30 3350 15 15 1668 27...

Page 63: ...5 4m50 4560 15 15 0 3305 5615 55 5m00 5060 15 15 0 3560 6115 55 5m50 5560 15 15 0 3810 6615 55 DOUBLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m00 3060 15 15 1528 2585 4117 32 3m30 336...

Page 64: ...9 5 M 40 50 4 H ST3B PRESSURE bar LOAD PERTYRE kg FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN MICHELIN 18R22 5 XFTUBELESS 5 5 1700 5800 MITAS 18 22 5 MPT 06 16PR 163A8 TUBELESS 4 5 MICHELIN 340...

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Page 66: ...B mm 1989 C mm 697 D mm 3444 E mm 4644 F mm 1550 F1 mm 1644 G mm 432 G mm 381 G1 mm 400 G1 mm 391 G2 mm 311 G2 mm 330 G3 mm 365 H mm 2715 H1 mm 4745 I mm 758 J mm 1400 K mm 1470 L mm 40 N mm 1880 O m...

Page 67: ...000 2750 1960 60E SS B621 100E SS B551 100E SS B687 100E SS E160 218159 SUIVANT NORME EN 1726 1 ISO 1074 D D mm mm kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD NOMINAL CAPACI...

Page 68: ...B mm 1989 C mm 697 D mm 3444 E mm 4644 F mm 1520 F1 mm 1630 G mm 420 G mm 415 G1 mm 320 G1 mm 315 G2 mm 295 G2 mm 315 G3 mm 375 H mm 2715 H1 mm 4745 I mm 758 J mm 1400 K mm 1470 L mm 40 N mm 1880 O m...

Page 69: ...000 2750 1960 60E SS B621 100E SS B551 100E SS B687 100E SS E160 218159 SUIVANT NORME EN 1726 1 ISO 1074 D D mm mm kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD NOMINAL CAPACI...

Page 70: ...D mm 3741 3640 E mm TBD 4291 F mm 1620 F1 mm 1610 G mm 335 G mm 280 G1 mm 345 G1 mm 333 G2 mm 305 G2 mm 335 G3 mm 430 H mm 2910 H1 mm 4815 I mm 859 J mm 1411 K mm 1670 L mm 50 N mm 1876 O mm 150 P1 4...

Page 71: ...VA nq 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura...

Page 72: ...D mm 3755 3640 E mm TBD 4291 F mm 1600 F1 mm 1660 G mm 265 G mm 210 G1 mm 365 G1 mm 345 G2 mm 228 G2 mm 315 G3 mm 360 H mm 2855 H1 mm 4750 I mm 920 J mm 1380 K mm 1670 L mm 60 N mm 1840 1900 O mm 150...

Page 73: ...VA nq 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura...

Page 74: ...mast DUPLEX 3M70 A mm 1200 B mm 2063 C mm 772 D mm 3755 E mm 4955 F mm 1600 F1 mm 1660 G mm G mm G1 mm G1 mm G2 mm G2 mm G3 mm H mm 2855 H1 mm 1450 I mm 920 J mm 1380 K mm 1670 L mm 60 N mm 1876 O mm...

Page 75: ...VA nq 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura...

Page 76: ...mm 2120 C mm 762 D mm 3741 E mm 4941 F mm 1620 F1 mm 1610 G mm 335 G mm 280 G1 mm 345 G1 mm 333 G2 mm 305 G2 mm 335 G3 mm 430 H mm 2910 H1 mm 4815 I mm 859 J mm 1411 K mm 1670 L mm 50 N mm 1876 O mm...

Page 77: ...VA nq 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura...

Page 78: ...2 56 INSTRUMENTS AND CONTROLS 3 18 18 18 6 4 21 20 19 9 12 13 1 2 17 15 14 20 20 16 21 5 11 22 23 26 8 7 10 www duma rent com...

Page 79: ...AL LOCK PUSH BUTTON M 26 30 2 H ST3B M 40 50 2 H ST3B 15 GEAR LEVER 16 FORWARD NEUTRAL REVERSE GEAR SELECTION 17 PARKING BRAKE LEVER 18 HYDRAULIC CONTROLS 19 HEATER CONTROL OPTION 20 HEATING VENTS OPT...

Page 80: ...S FOLLOWS LONGITUDINAL ADJUSTMENT Pull the locking lever 1 upwards Slide the seat to the desired position Release the lever and be sure it returns to the lock position SEAT SUSPENSION ADJUSTMENT Pull...

Page 81: ...ACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a c...

Page 82: ...ent Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame Avoid wetti...

Page 83: ...brake is applied BLUE MAIN BEAM LAMP HYDRAULIC RETURN OIL FILTER CARTRIDGE CLOGGING LAMP The lamp comes on when the hydraulic return oil filter cartridge is clogged up When this lamp remains continuou...

Page 84: ...stop the I C engine and find the cause COOLING LIQUID LEVEL LAMP The lamp comes on while the lift truck is running to indicate the cooling liquid level is too low ENGINE COOLING LIQUID TEMPERATURE LAM...

Page 85: ...ION I REAR WORK LIGHT OPTION J EXHAUST PARTICLE FILTER REGENERATION J1 DISABLE AUTOMATIC REGENERATION J2 STATIONARY LIFTTRUCK REGENERATION See 3 MAINTENANCE H2 STATIONARY LIFTTRUCK EXHAUST PARTICLE FI...

Page 86: ...N THE CAB Remove access panel 1 to gain access to the fuses and relays Replace a used fuse with a new fuse of the same quality and capacity Never reuse a repaired fuse FUSES F1 OPTION Front working li...

Page 87: ...ENGINE HOOD Open engine hood remove the cover 1 in order to gain access to the fuses and relays Replace a used fuse with a new fuse of the same quality and capacity Never reuse a repaired fuse FUSES...

Page 88: ...DITION FOR USING THE TRANSMISSION GEAR RATIOS NOTE On these lift trucks with a torque converter it is not necessary to automatically start up in 1st gear and progress up the gears tIMPORTANT t Progres...

Page 89: ...iving cab with forward or reverse engaged a continuous alarm will sound While this alarm sounds the operator can simply sit back in the seat and continue advancing or reversing If the alarm becomes di...

Page 90: ...22 DOOR RELEASE SWITCHES OPTION 23 DOCUMENT HOLDER NET Make sure that the operator s manual is in the right place i e in the document holder net NOTE An OPTION waterproof document holder exists 24 FR...

Page 91: ...eignitionwiththeignitionkey 28 2 SPEED GEAR BOX SWITCH HYDROSTATIC TRANSMISSION To change gears Bring the lift truck to a complete stop keep the brake pedal fully engage and switch the forward reverse...

Page 92: ...ling point This information is given on the manufacturer s plate fixed to each lift truck see 2 DESCRIPTION IDENTIFICATION OF THE LIFT TRUCK To use a trailer see current regulations in your country ma...

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Page 94: ...cuittoturnintogasundertheeffectoftheheatgivenoffby theI C engine asthecompressorisliabletobedamagedbycoolantintheliquidstate Ifyourairconditioningdoesnotseemtobeworkingcorrectly haveitexaminedbyyourde...

Page 95: ...ct and LED A flashes red NOTE You can restart the lift truck within 12 seconds of stopping it after this time the anti theft system reacts and LED A flashes red 6 FINTRONIC ANTI START SYSTEM OPERATION...

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Page 97: ...3 1 3 MAINTENANCE www duma rent com...

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Page 99: ...AND FUEL 6 SERVICING SCHEDULE 8 A DAILY OR EVERY 10 HOURS SERVICE 10 B EVERY 50 HOURS SERVICE 12 C EVERY 250 HOURS OF SERVICE 18 D EVERY 500 HOURS OF SERVICE OR EVERY YEAR 22 E EVERY 1000 HOURS OF SE...

Page 100: ...INAL MANITOU PARTS FOR MAINTENANCE OPERATIONS YOU BENEFIT FROM OUR KNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original repla...

Page 101: ...ING Part number 216125 SAFETY DRY AIR FILTER CARTRIDGE Part number 797904 Change 1000 H CYCLONIC PRE FILTER OPTION Part number 224713 Clean 10 H TRANSMISSION GEAR BOX OIL FILTER Part number 561749 Cha...

Page 102: ...uid protection 35 4 l 20 l 210 l 894967 894968 894969 FUEL TANK 85 Litters Diesel fuel TRANSMISSION 4 SPEED ORGANSTO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER GEAR BOX 15 5 Litters M...

Page 103: ...26 30 2 H ST3B M 40 50 2 H ST3B ORGANSTO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER SWIVEL PINS STEERING CYLINDER REAR AXLE OSCILLATION MANITOU Grease BLUE multi purpose 400 g 1 kg 5...

Page 104: ...ventilation filter 3 28 R Fuel tank 3 28 N Fuel tank breather 3 28 R Safety dry air filter cartridge 3 29 R I C engine silent blocks C 3 I C engine rates C 3 Valves clearances C 3 Cooling liquid 3 34...

Page 105: ...ng harness and cables C 3 Lights and signals C 3 Warning indicators C 3 Front headlights 3 39 A Battery failure 3 39 R FRONT AXLE Front axle differential oil level 3 20 C Front wheels reducers oil lev...

Page 106: ...tuntiltheenginehascooleddownbeforeremovingthecoolingcircuit fillerplug Ifthecoolingliquidisveryhot addonlyhotcoolingliquid 80 C Inanemergency youcanusewaterasa coolingliquid thenchangethecoolingcircui...

Page 107: ...filter tank 1 and drain if necessary Place a receptacle under the drain plug 2 and loosen by two to three turns Open bleed screw 3 Allow the diesel fuel to flow out until it is free from impurities an...

Page 108: ...n the cartridge seal surfaces with a damp clean lint free cloth and grease with a silicone lubricant MANITOU reference 479292 Check visually the outer condition of the air filter and its mounts Verify...

Page 109: ...proximately 200 mm tIMPORTANT t Thesechecksareimportantforthegoodworkingoperationofthemast Incaseoftechnicalfaults consultyourdealer Check the alignment of the mast lifting chains between the carriage...

Page 110: ...Lubricators of lower guide rollers on mast 2 lubricators NOTE With wide tyre OPTION raise the forks approximately 2m in order to lubricate the lower mast guide rollers via port 6 2 1 3 4 2 3 1 4 5 6 B...

Page 111: ...gh the filler port 2 Visually check that there is no leakage in the tank and pipes Refit the front plate 1 B10 WINDSCREEN WASHER LIQUID LEVEL CHECK Open the engine bonnet Visually check the level If n...

Page 112: ...etorhigh pressuresteamasthis coulddamagethecondenserfins Visually check whether the condenser is clean and clean it if necessary Clean the condenser using a compressed air jet aimed in the same direct...

Page 113: ...ar wheel reduction gear pivots 2 lubricators 2 Lubricators of the rear axle oscillation pin 2 lubricators B16 REAR AXLE GREASE M 40 50 2 H ST3B Clean and lubricate the following points with grease see...

Page 114: ...screws 1 by two to three turns Swivel the alternator assembly so as to obtain the belt tension required Retighten screws 1 tightening torque 22 N m C2 MAST UPRIGHTS CLEAN GREASE M 40 50 2 H ST3B M 40...

Page 115: ...hen release the parking brake in position B Unscrew the nuts 1 Adjust the cable by tightening or loosening the nuts 1 to obtain a play of 1 5 mm between the cams 2 and the stops 3 ADJUSTING THE PARKIN...

Page 116: ...th the edge of the opening If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL through the same opening Refit and tighten the level plug tightening torque 34 to 49 N m C7 REAR AXLE DIFFERENTIAL...

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Page 118: ...e 30 to 40 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through filler port 5 NOTE For this operation we recommend you use a funnel fitted with a hose Wait a few minutes to allow the oil...

Page 119: ...ARTRIDGES AND BELTS Insert the cartridge within the axis of the filter and push it home pressing against the outer edge and not the centre Reassemble the cover guiding the valve downwards D4 FUEL PRE...

Page 120: ...circuit see 3 MAINTENANCE G1 FUEL SYSTEM D6 GEAR BOX OIL FILTER CHANGE tIMPORTANT t Tightenthegearboxoilfilterbyhandpressureonlyandlockthefilterinplacebyaquarterturn Unscrew and discard gear box oil f...

Page 121: ...RAULIC RETURN OIL FILTER CARTRIDGE CHANGE tIMPORTANT t Thoroughlycleantheoutsideofthefilteranditssurroundingsbeforeanyinterventioninordertopreventanyriskof pollutingthehydrauliccircuit Stop the I C en...

Page 122: ...the two couplings 5 and replace the filter 6 see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS tIMPORTANT t NOTE Becarefultomountthefilter6inthesamedirectionasthearrow Retighten the half clamp 3 FILLING...

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Page 124: ...RTRIDGES AND BELTS tightening torque 5 2 N m Fill the fuel tank with clean diesel filtered through the filler port Refit the filler plug If necessary bleed the fuel supply system see 3 MAINTENANCE G1...

Page 125: ...ound with the I C engine stopped the gear box oil still warm tIMPORTANT t Disposeofthedrainoilinanecologicalmanner DRAINING THE OIL Place a container under drain plug 1 and under cover 2 and unscrew t...

Page 126: ...and the access panel 6 Disconnect the hoses 5 depending on the model REPLACING THE BREATHER Unscrew the breather 7 and replace it with a new one see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit t...

Page 127: ...WITH TWO ANCHORING POINTS Check the points listed above together with the following points The correct winding of the belt Condition of the reel guards Roller locking mechanism when the strap is given...

Page 128: ...ing plug 3 to ensure that the oil is drained properly Refit and tighten the drain plugs 1 tightening torque 34 to 49 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through filler port 3 Th...

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Page 130: ...r and drain plug 2 of the engine block Remove the hose and loosen the drain plug Remove radiator filler cap 3 Let the cooling circuit drain entirely while ensuring that the ports do not get clogged Ch...

Page 131: ...FERTOYOURMANUFACTURERWHENREFILLINGCIRCUITS ASTHEYHOLDTHECORRECTSPAREPARTS ASWELLASHAVINGTHENECESSARYTECHNICALKNOWLEDGEANDTOOLS Intheeventofinhalation takethevictimintofreshair giveoxygenorartificialre...

Page 132: ...hehighpressurefurlsystemmustbeadjustedandrepairedonlybyapprovedandsuitablytrainedtechnicians Ensure that the level of fuel in the tank is sufficient and bleed in the following order Open the engine bo...

Page 133: ...nning Otherwise if the indicator lights will turn on again with an audible beep Double check the positioning of the lift truck and contact your manufacturer if necessary The engine is running at 2000...

Page 134: ...p the new wheel on the wheel hub Hand tighten the nuts grease them if necessary Remove the security block and lower the lift truck with the jack Tighten the wheel nuts with a torque wrench see 3 MAINT...

Page 135: ...am and the white wall G5 BATTERY FAILURE CHANGE tIMPORTANT t Operatethebatterycut offnolessthan30secondsafterhavingswitchedofftheignitionwiththeignitionkey Handlingandservicingabatterycanbedangerous t...

Page 136: ...not running there will be no steering or braking assistance Operate the steering and pedal slowly avoiding sudden jerky movements G7 LIFT TRUCK SLINGING Take into account the position of the lift truc...

Page 137: ...haftwithoutlubricationwhentransportingthevehicle LOADING THE LIFT TRUCK Block the wheels of the platform Attach the loading ramps to the platform in such a way as to give the shallowest possible ramp...

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Page 139: ...4 1 4 O P T I O N A L ATTACHMENTS FOR USE WITH THE RANGE www duma rent com...

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Page 141: ...TACHMENTS FOR USE WITH THE RANGE INTRODUCTION 5 ATTACHMENT TECHNICAL CHARACTERISTICS M 26 30 2 H ST3B M 26 30 4 H ST3B 6 ATTACHMENT TECHNICAL CHARACTERISTICS M 40 50 2 H ST3B M 40 50 4 H ST3B 10 ATTAC...

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Page 143: ...e operator s manual and the load chart should be kept in the places provided in the lift truck For standard attachments their use is governed by the instructions contained on this notice dIMPORTANT d...

Page 144: ...750 TDL 100E SS E160 2000 PART NUMBER 570218 570073 570074 570166 570167 570168 570169 570170 570171 570163 570164 570165 Rated capacity 3000 kg 3000 kg 3000 kg Side shift 2 x 100 mm 2 x 100 mm 2 x 10...

Page 145: ...kg LOADING BUCKET SP 500 30N SD SP 500 30NL SD PART NUMBER 570278 570280 Rated capacity 500 L 900 kg 500 L 900 kg Width 1648 mm 2022 mm Mass 420 kg 450 kg LOADING BUCKET SP 500 30N SD SP 500 30NL SD...

Page 146: ...4 8 CEREAL AND FERTILIZER BUCKET BCE 1500 40N BCE 2000 40N PART NUMBER 751469 751471 Rated capacity 2000 L 2400 kg 2000 L 2400 kg Width 2100 mm 2100 mm Mass 775 kg 870 kg www duma rent com...

Page 147: ...1 174372 Rated capacity 300 L 725 kg 400 L 969 kg Mass 150 kg 166 kg HYDRAULIC KIT TO OPEN THE SPOUT PART NUMBER 653750 SPOUT BUCKET ADAPTABLE ON FORKS GL 600 S2 GL 800 S2 PART NUMBER 174373 174374 Ra...

Page 148: ...ty 4500 kg 4500 kg Side shift 2 x 100 mm 2 x 100 mm Width 1670 mm 2000 mm Mass 360 kg 415 kg STANDARDISED FORK PART NUMBER 415499 415746 Section 150 x 60 x 1200 mm 125 x 40 x 1200 mm Mass 138 kg 70 kg...

Page 149: ...Width 2100 mm 2200 mm Mass 5800 kg 665 kg AGRICULTURAL BUCKET BA 1000 S2 30N BA 1500 S2 30N BA 2000 S2 30N PART NUMBER 751466 751467 751468 Rated capacity 1000 L 1200 kg 1500 L 1800 kg 2000 L 2000 kg...

Page 150: ...1440 kg 800 l 1920 kg Mass 290 kg 325 kg HYDRAULIC KIT TO OPEN THE SPOUT PART NUMBER 653750 SPOUT BUCKET ADAPTABLE ON FORKS GL 1000 S2 GL 1500 S2 PART NUMBER 174375 174376 Rated capacity 1000 l 2200 k...

Page 151: ...uchooseislessthanorequaltothewidthofthebucket PART NUMBER 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NUMBER 235854 206728 206726 Width 1850 mm 1950 mm 2000 mm PART NUMBER 223771 223773 20...

Page 152: ...4 14 www duma rent com...

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