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Manitou 200 ATJ, Operator'S Manual

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Manitou 200 ATJ Operator'S Manual Download Page 93

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FILTER CARTRIDGES AND BELTS

INTERNAL COMBUSTION ENGINE

INTERNAL COMBUSTION ENGINE OIL FILTER
Reference: 702577
Replace: 500 H 

DRY AIR FILTER CARTRIDGE
Reference: 227959
Clean: 250 H
Replace: 500 H 

DRY AIR FILTER SAFETY CARTRIDGE
Reference: 227960
Replace: 1000 H 

FUEL FILTER CARTRIDGE
Reference: 109401
Replace: 500 H 

FAN BELT
Reference: 702738

TRANSMISSION

HYDROSTATIC TRANSMISSION OIL 
FILTER CARTRIDGE
Reference: 518250
Replace: 500 H 

HYDRAULIC

AUXILIARY HYDRAULIC OIL FILTER
CARTRIDGE
Reference: 518251
Replace: 500 H 

HYDRAULIC RESERVOIR SUCTION STRAINER 
Reference: 19910
Clean: 100 H 

HYDRAULIC RESERVOIR FILLING STRAINER
Reference: 599523

Summary of Contents for 200 ATJ

Page 1: ...386 EN 01 06 2007 BP 249 Z I 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER OPERATOR S MANUAL THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND UN...

Page 2: ...periodically for the machine to continue to operate in complete safety The platform has been designed and pro duced to enable you to work at high level in complete safety Before its delivery MANITOU a...

Page 3: ...ND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WHOLLY OR IN PART 1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 ELECTRICITY 5 MAINTENANCE HANDBOOK 01 06 2007 1ST DA...

Page 4: ...REAR FRONT...

Page 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 1 OPERATING AND SAFETY INSTRUCTIONS...

Page 6: ...G THE PLATFORM G STOPPING THE PLATFORM INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE A WITH ELECTRICAL WELDING EQUIPMENT B WITH A BLOW TORCH PLATFORM MAINTENANCE INSTRUCTIONS...

Page 7: ...ng a risk from the legal viewpoint The certificate of compliance only binds the maker for parts chosen or produced under the maker s control The practicalities of maintenance terms are set out by the...

Page 8: ...ng whether or not a person will make a suitable driver OBTAIN INFORMATION ON How to behave when there is a fire The location of the nearest first aid kit and fire extinguisher The emergency telephone...

Page 9: ...ilable ask your dealer for information C MODIFYING THE PLATFORM For your safety and that of others you must not change the structure and settings of the various components used in your platform hydrau...

Page 10: ...es not described in the operator s manual must necessarily be forbidden right from the start Follow the safety advice and the instructions on the platform Ypu must necessarily replace the operator s m...

Page 11: ...re not replaced with lighter ones Compromising stability Safety goggles are always worn when charging the batteries The batteries are not charged in an explosive environment There is no smoking and no...

Page 12: ...er s seat extending arms or legs or in general any part of the body outside the basket is forbidden Safety helmets must be worn MANITOU recommends a safety harness in the operator s size be provided w...

Page 13: ...period there is a risk that the basket will rest on this structure because of the oil cooling in the cylinders or a minor leak in the cylinder locking system To eliminate this risk Regularly check th...

Page 14: ...elease the ignition key and let the engine run at tick over speed NB In very cold weather see 2 DESCRIPTION INSTRUMENTS AND CONTROLS Do not engage the starter motor for more than 15 seconds and carry...

Page 15: ...y at an appropriate speed for the operating conditions land configuration load in the basket take extreme care if manoeuvring the platform with the basket in the high position Ensure you have adequate...

Page 16: ...ing period leave the I C engine idling for a few moments to allow the coolant liquid and oil to lower the temperature of the I C engine and transmission Do not forget this precaution in the event of f...

Page 17: ...nts to be welded without damaging the electronic components The power supply to the welding equipment must be via an earthed socked and any extension required just also be earthed In all cases ensure...

Page 18: ...p your platform in good working conditions Failure to perform the periodic service may cancel the contractual guarantee LUBRICANT AND FUEL LEVELS Use the recommended lubricants never use contaminated...

Page 19: ...or the live ring If the platform is equipped with an electronic control unit disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHING T...

Page 20: ...utes then switch off Replace the I C engine oil and oil filter see 3 MAINTENANCE Add the protective product to the engine oil Run the I C engine for a short time so that the oil and cooling liquid cir...

Page 21: ...t the engine cut off solenoid Refit and reconnect the battery Remove the protection from the cylinder rods Perform the daily service see 3 MAINTENANCE Empty and replace the fuel and replace the fuel f...

Page 22: ...1 20 598897 AVANT ARRIERE 597648 3 6 3 6 5 13 5 2 1 7 3 6 6 3 15 16 8 4 11 18 13 13 12 12 12 15 14 19 10 17 9 5 12 12 13 14 14 14 14 SAFETY STICKERS...

Page 23: ...ION TOWING 6 ANCHORING HOOK 7 BASKET INSTRUCTIONS LOADING CAPACITY 8 BACKUP PUMP 9 HYDRAULIC OIL 10 DIESEL 11 PLATFORM KEY LOCATION 12 DANGER KEEP AWAY 13 DANGER RISK OF CUTS AND CRUSHING INJURIES 14...

Page 24: ...ward travel black arrows show reverse travel 3 WHEEL LOAD Indicates the maximum acceptable load per wheel as well as the ground load see 2 DESCRIPTION CHARACTERISTICS for the punching value Before usi...

Page 25: ...en to direct a high pressure cleaning jet onto the control buttons and electrical components 6 ANCHORING HOOK This sticker locates the anchoring points for attaching the platform to the bed of a truck...

Page 26: ...s tank is designed to hold hydraulic oil only NOTE See MAINTENANCE LUBRICANTS 10 DIESEL Indicates that this tank is designed to hold fuel for diesel vehicles only 11 PLATFORM KEY LOCATION The spare ke...

Page 27: ...n the lifting mechanism components arms scissor lift pendular arm risk of cuts and crushing injuries 14 DANGER OF CRUSHED FINGERS It is strictly prohibited to put your fingers in the lifting mechanism...

Page 28: ...ifferent characteristics from the original product the 30 C or 40 C box is ticked 18 WASHING RECOMMENDATION It is strictly forbidden to direct a high pressure cleaning jet onto the control buttons and...

Page 29: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Page 30: ...2 2...

Page 31: ...ICATION CHARACTERISTICS DIMENSIONS 200 ATJ PLATFORM OPERATION CONTROL INSTRUMENTATION GROUND BACKUP AND MAINTENANCE STATION BASKET COMMAND AND CONTROL STATION USE OF THE PLATFORM RESCUE PROCEDURE 2 4...

Page 32: ...n you require any technical information always specify NOTE For the owner s convenience it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the...

Page 33: ...YDROSTATIC PUMP FIG D Pump Nr Codification type Manufacturer s Nr Year of manufacture FRONT AXLE ASSEMBLY FIG E Axle type Serial Nr Maker s Nr REAR AXLE ASSEMBLY FIG F Axle type Serial Nr Maker s Nr E...

Page 34: ...f necessary For operation under average climatic i e between 15 C 35 C correct levels of lubrificants in all the circuits are ensured in works For operation under more severe climatic conditions befor...

Page 35: ...HOURS SERVICE FUEL SYSTEM Check that all fuel lines are secured If necessary drain the fuel filter and bleed the fuel system of air ELECTRICAL CIRCUIT Check the level and the density of the electrolyt...

Page 36: ...er 390 mm Thermostat Start opening 82 C Fully open 95 C ELECTRICAL CIRCUIT Earth Negative Battery 12 V 105 A Alternator 14 V 55 A Voltage regulator Incorporated into the alternator Starter 12 V 2 kw H...

Page 37: ...erior 5 A F4 4 Fig A BAT Basket 7 5 A F5 5 Fig A BAT Screen CEK20 1 A F6 6 Fig A BAT Ignition key relais AP APC general 1 A F7 7 Fig A EV start synchro start 30 A F8 8 Fig A BAT safety pump 5 A F9 9 F...

Page 38: ...set 12 00 m Overhang 8 00 m Weight of platform Empty 10000 Kg With nominal load 10230 Kg Number of gears 4 Traversable slope 40 Clearance under chassis 0 43 m Clearance inder door 0 34m Max permitted...

Page 39: ...2 11...

Page 40: ...2 12 A A1 C C1 L E B F D K H G I J DIMENSIONS 200 ATJ A 8475mm A1 6260mm B 2400mm C 2700mm C1 2840mm D 2400mm E 430mm F 340mm G 1300mm H 3950mm I 5000mm J 7450mm K 3030mm L 420mm...

Page 41: ...G2 20 21 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3 H G1 1 H 2 H G1 4155mm G2 11475mm G3 10320mm H1 18270mm H2 8090mm H...

Page 42: ...post must be checked by the operator every day Stickers containing characteristics safety and emergency procedures are affixed to the machine The operator must read them and understand their content T...

Page 43: ...xtension movements OVERLOAD When the platform has reached the maximum authorised weight see chapter on CHARACTERISTICS in the basket A message is displayed on the ground backup and maintenance post sc...

Page 44: ...2 16 INSTRUMENTS AND CONTROLS 676992 A GROUND BACKUP AND MAINTENANCE STATION 685368 16 14 13 12 11 10 9 8 7 6 3 1 5 4 15 17 18 19 2...

Page 45: ...S 6 INTERFACE SCREEN 7 SCREEN INFORMATION VALIDATIONS BUTTONS 8 BASKET DOWNWARD TILT BUTTON 9 BASKET UPWARD TILT BUTTON 10 TURRET ROTATION BUTTONS 11 LOWER ARM RAISING LOWERING BUTTONS 12 UPPER ARM RA...

Page 46: ...2 18 B BASKET COMMAND AND CONTROL STATION 6 7 7 7 677718 39 36 20 33 34 35 38 37 21 29 26 31 30 27 28 24 25 22 19 23 32 40 41 42 42...

Page 47: ...TION MODE SELECTOR 28 AXLE ALIGNMENT LEDS 29 AUDIBLE ALARM CONTROL BUTTON 30 DIFFENRENTIAL LOCKING CONTROL BUTTON 31 LOW FUEL INDICATOR 32 TRAVELLING SPEED SELECTOR SWITCH 33 OVERLOAD INDICATOR LIGHT...

Page 48: ...engine This platform is equipped with an engine immobilizer system You must wait until the buzzer sounds before starting up the IC engine 3 FLOOR PLATFORM CONTROL SELECTOR SWITCH This switch has two p...

Page 49: ...he platform under normal conditions If it is used reset it immediately because otherwise no ground control can be activated 5 ENGINE START HELP SELECTOR This selector has two positions to choose from...

Page 50: ...from the Sub menu pages C This OK key has two functions OK key for selections made by the plus or minus keys Fault acknowledgement key this enables you to make the screen disappear without resolving...

Page 51: ...contactor 3 in position 2 and press A B CORRECTING THE BASKET UPWARDS Hold contactor 3 in position 2 and press B 10 TURRET ROTATION BUTTONS These buttons enable you to rotate the turret A TURRET ROTAT...

Page 52: ...2 and press A B LOWERING THE UPPER ARM Hold contactor 3 in position 2 and press B 13 TELESCOPE EXTENSION RETRACTION BUTTONS These buttons are used to extend and retract the telescope A RETRACTING THE...

Page 53: ...Pivoter la broche vers la droite engager le verrou dans l ouverture Verrouiller sa position en remettant la goupille Do not forget to remove it when using the platform 16 REVOLVING LIGHT The revolvin...

Page 54: ...essing button 29 on the basket command and control panel 19 EMERGENCY PUMP BUTTON This button is used to perform all basket movements for a return to the ground in the event of breakdown see chapter o...

Page 55: ...2 27...

Page 56: ...HESE TWO FUNCTIONS WHEN THE TELESCOPE IS FULLY RETRACTED The speed with which the upper arm is lifted or lowered is accelerated Turret rotation speed is accelerated 21 LOWER ARM RAISING LOWERING AND T...

Page 57: ...RING LEFT Press button G When the turret arm assembly structure rotates more than 90 relative to the chassis the travelling controls are reversed Identify the direction of movement by looking at the a...

Page 58: ...form Wait for the indicator light to go out before pressing the starter button 25 START CONTROL BUTTON Wait until the preheating indicator light goes out then press button 25 to start the platform fro...

Page 59: ...tic alignment function is activated The LED indicating front axle assembly alignment flashes The previous 2 wheel drive steering mode remains active The operator must align the front axle assembly dur...

Page 60: ...en wheels to turn at the same speed To use this press button 30 To use this press button Preferably use the differential lock when keeping the wheels in the machine s axis 31 LOW FUEL INDICATOR This i...

Page 61: ...tor light illuminates when the basket is overload see the SAFETY section 34 TILT INDICATOR LIGHT When the platform has reached the maximum authorised slope the LED is activated and arm lifting movemen...

Page 62: ...s 39 EMERGENCY PUMP BUTTON This button enables all the basket s movements to be performed to bring it back to the ground if a breakdown occurs See the RESCUE PROCEDURE section To be used only in the e...

Page 63: ...n acceptable level If continuous When the platform is overloaded all movements are blocked the load in the machine must be relieved before it can manoeuvre REMINDER SEE PAGE 2 9 42 SAFETY HARNESS ATTA...

Page 64: ...ss to fault page by pressing the DEF key Fault TO BE DISPLAYED Access to the fault page by pressing the DEF key 1 9 8 17 User level 5 7 2 13 11 12 10 15 16 14 OU OU OU OR OR Fault FOR SPECIAL HANDLING...

Page 65: ...up and down Reinitialise the maintenance counters and reset the hire counter to zero OK twice SYSTEM PARAMETERS Select a group of parameters 3 pages down Confirm the choice OK Select a parameter 16 pa...

Page 66: ...TING page The Pre heating page appears during the adjustable pre heating period and the bar graph increases in proportion to the pre heating time elapsed CHECKING page Checking time longer than the pr...

Page 67: ...COMPLETED OK page When the pre heating time has elapsed bar graph full an indication of OK is displayed if the system has not encountered any problems and then one of the Operating pages 6 7 8 ou 9 i...

Page 68: ...ults in the system or the maintenance symbol is not being displayed WORKING FROM THE BASE page LOW DIESEL LEVEL The fuel pump symbol flashes NB This status does not prevent use of the machine When fil...

Page 69: ...do not require to be displayed nor acknowledged and do not prevent use the machine Faults 30 and 31 prevent use of the machine and must be resolved before any attempt to start up Pages WORKING FROM TH...

Page 70: ...10 hours before the end of the period between two maintenance operations OIL CHANGE MAINTENANCE FAULT Page OIL FILTER MAINTENANCE FAULT Page AIR FILTER MAINTENANCE FAULT Page HYDRAULIC FILTER MAINTE...

Page 71: ...ess the DEF button on Fault page 17 MANIPULATOR FORWARD FAULT Page LOWER ARMS MANIPULATOR FAULT Page UPPER ARMS MANIPULATOR FAULT Page TELESCOPE MANIPULATOR FAULT Page TURRET ROTATION MANIPULA TOR FAU...

Page 72: ...AULTS FOR SP CIAL HANDLING These pages appear on the screen after you press the DEF button on pages 24 27 SLOPE FAULT Page LIFTING PLATFORM OVERLOAD FAULT Page COHERENCE FAULT Page START UP FAULT Page...

Page 73: ...and must be acknowledged by pressing the OK button SCREEN CAN NETWORK FAULT Page ENGINE WATER TEMPERATURE FAULT Page ENGINE OIL PRESSURE FAULT Page BATTERY LOAD FAULT Page UPPER LOWER POWER SUPPLY FA...

Page 74: ...ETTINGS MENU The SETTINGS Menu provides access to sub menus SCREEN SETTINGS NB When the machine starts until the secret code is entered the SETTINGS SCREEN is the only menu available Once the secret c...

Page 75: ...GS SUB MENU CONTRAST Page SCREEN PARAMETERS REINITALISATION Page The page 39 appears when the OK button is pressed on 38 and 40 BRIGHTNESS Page TIME DATE Page SECRET CODE Page SECRET CODE ENTRY Page 4...

Page 76: ...ngs Pump type Input settings Preheat Language Maintenances period Code 1000 33 Pages Display parameters Max speed settings Options Parameters setting Rexth driving ctrl Pump type Saeur driving ctrl In...

Page 77: ...9 and 50 a maintenance fault page may appear pages 10 to 16 see the MAINTENANCE FAULTS paragraph Code 1000 Display counters Code 0241 Visualisation et modification des compteurs MAINTENANCE COUNTERS P...

Page 78: ...ENU VIEW INTOR Page Base Basket Screen VIEW OUTTOR Page Base Basket Screen VIEW INANA Page Manipulators UPC Base Fuel VIEW INHSCE Page Base Basket UPC101 1 UPC101 2 VIEW OUTANA OUT PWM Page 56 55 54 5...

Page 79: ...MENU HISTORIC Page 34 faults classified by category over 25 pages HISTORIC MAINTENANCE SUB MENU HISTORIC MAINTENANCE Page 8 maintenance categories with logs of the last 9 maintenance operations on 16...

Page 80: ...that the machine is ready to use Otherwise repeat the starting procedure Press button 2 to start the IC engine Do not press the starter for more than 30 seconds and run the preheating between each un...

Page 81: ...th the slope and overload safety devices activated Fig E NB You must use ramp speed full power with speed limited to 2 km h to cross a steep slope or move over very bumpy ground This may be very pract...

Page 82: ...a safety helmet and harness Press the Fail safe pedal and start movement to position the platform in the working zone NOTA When the platform is detached from the chassis travel is automatically at slo...

Page 83: ...ower the arms to bring the platform to transport position Be careful of any people present on the ground when lowering the arms STOPPING THE PLATFORM When the platform is not in use switch off the ele...

Page 84: ...ssible ground contact pressure of the flatbed in relation to the access platform Risk of the platform slipping or skidding when ascending or descending loading ramps if they are wet muddy or even damp...

Page 85: ...2 57 Please adapt the speed of translation of the nacelle by controlling this speed with the manipulator of translation...

Page 86: ...n A Fig A to take back control of the platform s movements Proceed to lower the platform Pay attention to any structure or obstacle located below the access platform IN THE EVENT OF AN ACCIDENT OR BRE...

Page 87: ...pull the lever Fig E to A Retract the telescope B Extend the telescope To raise and lower the upper arm set the lever to III Press button rep 3 Fig C o provide power to the safety pump and simultaneo...

Page 88: ...simultaneously push the lever Fig G towards B Then unscrew valve 5 to its stop without forcing it Fig I To raise the pendular arm set the lever to IV Tighten valve 6 Fig J Press button rep 3 Fig C to...

Page 89: ...e telescope Raise the upper arm Rotate the turret right left and raise lower pendular arm TROUBLESHOOTING FROM THE BASKET Press button rep 6 Fig L to supply the safety pump and simultaneously operate...

Page 90: ...1 B BL LO OC C F FO ON NC CT TI IO ON N A2 A 3 B2 B1 A1 A4 A5 B 5 B4 M1 Basket Rotation Turret Rotation Direction Lowering the Pendular arm Digging Tilt Basket Rotation Turret Rotation Direction Raisi...

Page 91: ...3 MAINTENANCE 3 MAINTENANCE...

Page 92: ...3 2...

Page 93: ...TY CARTRIDGE Reference 227960 Replace 1000 H FUEL FILTER CARTRIDGE Reference 109401 Replace 500 H FAN BELT Reference 702738 TRANSMISSION HYDROSTATIC TRANSMISSION OIL FILTER CARTRIDGE Reference 518250...

Page 94: ...3 4...

Page 95: ...499 237 REDUCTION BRAKE Mechanical transmission 25 L 161 585 oil for axles and boxes 56 L 466 238 SAE 80W90 215 L 490 208 HYDRAULIC OIL RESERVOIR 80 L MANITOU ISO 46 25 L 161 588 Hydraulic oil 56 L 4...

Page 96: ...on regulation TYRES Tightness of the wheel nuts Condition of the wheels and tyres Changing a wheel HYDRAULIC SYSTEM Auxiliary hydraulic oil filter cartridge Hydraulic oil level Hydraulic oil Hydraulic...

Page 97: ...e the fuel supply circuit Attach a sling to the platform Transport the platform on a skid Set to free wheel Maintenance stay First time reached Contact your dealer C C C C C C C C PAGE 3 17 3 17 3 17...

Page 98: ...hole 5 Fig A2 Lightly grease the filling hole to assist in removing and replacing the radiator cap To avoid any risk of spraying or burning wait untill the I C engine has cooled down before removing...

Page 99: ...it must reach the middle of indicator 1 with a tolerance of 1 cm Fig A5 If necessary add oil See chapter on LUBRICANT through filler hole 2 Fig A5 The hydraulic oil level must be checked with the pend...

Page 100: ...el must be 1 cm above the battery plates If necessary top up with clean distilled water stored in a glass container Clean and dry the six caps 2 Fig B1 2 and put them back in place Check the lugs and...

Page 101: ...UCER 1 FIG B2 1 AND 2 FIG B2 2 8 grease points GREASE POINTS FOR THE FRONT AXLE OSCILLATING SHAFT 3 FIG B2 3 AND 4 FIG B2 4 2 grease points CARDAN TRANSMISSION GREASE NIPPLES FRONT AXLE 5 6 FIG B2 5 A...

Page 102: ...t if necessary Then refit the cartridge and the lid Never wash a dry air filter cartridge Under no circumstances clean the safety cartridge situated inside the filter cartridge replace it with a new o...

Page 103: ...belt has to be changed check the tension again after the first 20 hours of operation C5 OIL LEVEL IN FRONT AND REAR WHEEL REDUCERS CHECK Set the platform on a horizontal surface with the engine stoppe...

Page 104: ...WHEELNUTS CHECK Check the tightness of the wheel nuts Fig C7 Failure to do this can cause the wheel pins to deteriorate and break and the wheels to deform C8 BACKUP PUMP CHECK Stop the I C engine Mak...

Page 105: ...eather cap Re insert the filling breather cap 1 Fig C10 C11 ACCESS PLATFORM SLEW RING GREASE The bearings and the gears must be greased every 250 hours of operation and before and after a long standst...

Page 106: ...3 grease points 2 grease points 2 grease points 1 grease point 2 grease points 1 grease point 1 grease point 2 grease points 1 grease point 2 grease points 1 grease point 1 grease point 1 grease poin...

Page 107: ...form Consult your dealer C15 SLOPE SENSOR CHECK Pour cette op ration d plier les bras Incliner manuellement le d vers voir 2 DESCRIPTION SPECIFICATIONS Les mouvements de sortie t lescope l vation des...

Page 108: ...n fluffy cloth Lightly oil the new seal Refit the oil filter in its support Close the steerable engine support Only tighten the oil filter by hand and then use the filter spanner to lock it with a qua...

Page 109: ...he cover If using the machine in a very dusty atmosphere see the FILTER ELEMENTS AND BELTS section D4 FUEL FILTER CARTRIDGE REPLACE Open the left hand cover Carefully clean the exterior of the filter...

Page 110: ...o the transmission s hydraulic circuit and the hydrostatic pump CLEANING THE HYDRAULIC CIRCUIT Let the engine run for 5 minutes without using the platform D7 AUXILIARY HYDRAULIC OIL FILTER CARTRIDGE R...

Page 111: ...2 The oil level should be above the red mark on the gauge 6 Fig D8 3 1cm The hydraulic oil level must be checked with the pendular arm in low position at ambient temperature between 10 C and 20 C Disp...

Page 112: ...ensure good drainage Mark the drain plug 3 located on the bottom of the reducer unit on the right hand side Fig D11 Place a small receptacle to catch the oil Loosen the drain plug Dispose of the oil i...

Page 113: ...ecautions Wear protective goggles Handle batteries horizontally Never smoke or work near a naked flame Work in a well ventilated area In the event of electrolyte being spilled onto the skin or splashe...

Page 114: ...of the hoses and the fixings and replace the hoses if necessary Rinse out the circuit with clean water and use a cleaning product if necessary FILLING WITH COOLANT Retighten the purge screw 1 Fig E1...

Page 115: ...or a fire Place a receptacle under the drain plug 1 Fig E2 1 and unscrew the drain plug Let the diesel flow out and rinse with ten litres of clean diesel via the filling hole 2 Fig E2 2 Refit the drai...

Page 116: ...t when the oil is flush with the hole Check for any leaks around the drain plugs Reinsert and tighten the filling cap 2 Fig E4 3 front axle Fig E4 2 rear axle and 4 Fig E4 3 differential tightening to...

Page 117: ...K ADJUST CONSULT YOUR DEALER E6 HYDRAULIC CIRCUIT STRAINER CLEAN Oil change see chapter D8 Loosen the six fixing screws 1 Fig E6 1 on the locking plate 2 Fig E6 1 Unscrew the strainer 3 Fig E6 2 from...

Page 118: ...JUST F2 WATER PUMP AND THERMOSTAT CHECK F3 ALTERNATOR AND STARTER CHECK F4 HYDRAULIC OIL TANK CLEAN CONSULT YOUR DEALER F EVERY 3000 HOURS OF OPERATION Perform the operations described previously as w...

Page 119: ...G THE INJECTORS Loosen the hose connections 3 Fig G1 3 on one of the injectors Press the starter until the diesel flows air free from the hose connections 3 Fig G1 3 Tighten the hose connections while...

Page 120: ...ey can be easily remo ved Place the jack under the axle housing as close to the wheel as possible and adjust the jack fig G2 1 Lift the wheel slightly until it leaves the ground and set the safety axl...

Page 121: ...3 31...

Page 122: ...when lifting it Insert the hooks or shackles into the anchoring points A provided for this purpose Encircle the ends of the front axle housings with soft slings 1353 2300 920 2400 200 ATJ 2820 Kg 200...

Page 123: ...oading ramps to the flat bed so as to achieve the lowest angle possible for loading the platform Use ramp speed Do not try to cross steep inclines with a heavy load in the basket In this case attack t...

Page 124: ...Fig G5 1 on the hydrostatic pump as far as the hard point 1 and a half turns 3 Mechanical disengagement of the rear axle assembly To set the free wheel tighten the 4 screws on the rear axle assembly...

Page 125: ...4 1 4 ELECTRICITY 4 ELECTRICITY...

Page 126: ...4 2...

Page 127: ...p F14 1 Amp F15 1 Amp F16 60 Amps During operation all the LEDs are on they go out if the fuse burns out Fig A3 Statut fuse F1 BAT calculator UPC30 Statut fuse F2 BAT function tempoPVPX Statut fuse F3...

Page 128: ...4 4...

Page 129: ...6 1 5 MAINTENANCE HANDBOOK 5 MAINTENANCE HANDBOOK...

Page 130: ......

Page 131: ...you a variety of maintenance contracts to suit your various needs so as to guarantee maximum efficiency trough his skill and use of original MANITOU parts We recommend that this MAINTENANCE HANDBOOK b...

Page 132: ...OMMENTS DEALER S STAMP 350 HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP 400 HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP 450 HOURS DATE ACTU...

Page 133: ...OMMENTS DEALER S STAMP 650 HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP 700 HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP 750 HOURS DATE ACTU...

Page 134: ...MMENTS DEALER S STAMP 950 HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP 1000 HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP 1050 HOURS DATE ACT...

Page 135: ...RE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF...

Page 136: ...RE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF...

Page 137: ...RE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF HOURS MECHANIC S SIGNATURE COMMENTS DEALER S STAMP HOURS DATE ACTUAL No OF...

Page 138: ......

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