Manitou 150 AETJ C Operator'S Manual Download Page 80

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3-6

LUBRICANTS

COMPONENTS TO BE LUBRICATED

CAPACITY

RECOMMENDATION

PACK

REFERENCE

HYDRAULIC OIL TANK

12 Litres

HYDRAULIC OIL

MANITOU ISO 46

20 L.
55 L.

209. L

582 297
546 108
546 109

WHEEL REDUCING (EACH)

TURRET GEAR MOTOR

REDUCTION BRAKE

0.8 Litre

1,5 Litres

OIL SHELL

SPIRAX A80W90

2 L.

20 L.
55. L

499 237
546 330
546 221

GENERAL GREASING

GREASING OF TURRET CROWN

WHEEL BEARING TRACKS

GREASE MANITOU

High Performance

Cartridge

400 G

479 330

TURRET CROWN GEAR TEETH LUBRICATION

OIL SHELL

MALLEUS GL 205

Aerosol

545 834

FILTER ELEMENT

OIL FILTER CARTRIDGE HYDRAULIC INTAKE
Reference: 599004
Replace: 100 H

647536

(10/04/2017)

150

AETJ

/ 170

AETJ

Summary of Contents for 150 AETJ C

Page 1: ...OPERATOR S MANUAL ORIGINAL INSTRUCTIONS EN 10 04 2017 647536 150 AETJ C 170 AETJ L...

Page 2: ...ics given at the time of its design The level of equipment of the lifting platform depends on the options chosen and the country of sale According to the lifting platform options and the date of sale...

Page 3: ...designs views commentaries and instructions even the document organization that are found in this document are the intellectual property of MANITOU BF Any violation of the aforementioned may lead to...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 1 OPERATING AND SAFETY INSTRUCTIONS 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 6: ...1 2 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 7: ...ANCE INSTRUCTIONS 1 16 GENERAL INSTRUCTIONS 1 16 MAINTENANCE 1 16 LUBRICANT AND FUEL LEVELS 1 16 LEVEL OF ELECTROLYTE IN THE BATTERY 1 16 HYDRAULIC 1 17 ELECTRICITY 1 17 WELDING ON THE ACCESS PLATFORM...

Page 8: ...perator tempted to operate a truck to win a bet in competition or for their own personal experience The person in charge of the equipment must take these criteria into account when assessing whether o...

Page 9: ...nd that of others you must not change the structure and settings of the various components used in your platform hydraulic pressure calibrating limiters I C engine speed addition of extra equipment ad...

Page 10: ...tform and be written in the language used by the operator Any operations or manoeuvres not described in the operator s manual must necessarily be forbidden right from the start Follow the safety advic...

Page 11: ...tteries are not charged in an explosive environment There is no smoking and no naked flame directed towards the batteries when they are being handled during removal re installation and checking the le...

Page 12: ...de the basket is forbidden Safety helmets must be worn MANITOU recommends a safety harness in the operator s size be provided when the platform is in use for the harness attachement in the basket see...

Page 13: ...p up these materials to the pint where you have to step over them If the basket must remain stationary over a structure for a long period there is a risk that the basket will rest on this structure be...

Page 14: ...erate waves of some length 6 Strong breeze 22 27 39 49 10 8 13 8 Large branches are moved overhead wires whistle umbrella use becomes difficult Waves form with white foam crests and airborne spray 7 H...

Page 15: ...low doorway overhead electric wires travelling cranes highway bridges tracks or any obstacle in the area in front of the platform In reverse look directly behind you In any case avoid reversing over l...

Page 16: ...re than 15 seconds and carry out the preheating for 10 seconds between unsuccessful attempts Check all control instruments when the I C engine is warm and at regular intervals during use so as to quic...

Page 17: ...of your speed Travel slowly on damp slippery or uneven terrain or on truck ramps Always remember that the hydraulic form of steering is very sensitive to movements Never leave the I C engine on when...

Page 18: ...rm after a long working period leave the I C engine idling for a few moments to allow the coolant liquid and oil to lower the temperature of the I C engine and transmission Do not forget this precauti...

Page 19: ...hout damaging the electronic components The power supply to the welding equipment must be via an earthed socked and any extension required just also be earthed In all cases ensure that there are no el...

Page 20: ...m the periodic service may cancel the contractual guarantee MAINTENANCE LOG The maintenance work performed following the recommendations in Part 3 MAINTENANCE and the other inspection servicing repair...

Page 21: ...batteries before welding on the platform When carrying out electric welding work on the platform connect the negative cable from the equipment directly to the part being welded so as to avoid high te...

Page 22: ...ing at idling speed for a few minutes then switch off Replace the I C engine oil and oil filter see 3 MAINTENANCE Add the protective product to the engine oil Run the I C engine for a short time so th...

Page 23: ...f solenoid Refit and reconnect the battery Remove the protection from the cylinder rods Perform the daily service see 3 MAINTENANCE Empty and replace the fuel and replace the fuel filter see 3 MAINTEN...

Page 24: ...manufacturers ENVIRONMENTALPROTECTION If you entrust the maintenance of your platform to the MANITOU network the risk of pollution is limited and the contribution to the protection of the environment...

Page 25: ...1 21 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 26: ...1 22 SAFETY STICKERS 15 10 14 8 3 12 13 1 13 7 14 12 13 4 5 9 12 7 14 10 11 3 6 14 2 3 3 13 16 16 16 12 12 13 13 12 13 17 8 8 17 17 8 18 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 27: ...RECOMMENDATION 8 ANCHORING HOOK 9 BASKET LOAD CAPACITY INSTRUCTIONS 10 BATTERY REPLACEMENT 11 BATTERY CUT OFF DANGER BATTERY CHARGE 230VOLT 16 A SOCKET 12 DANGER KEEP AWAY 13 RISK OF SHEARING 14 RISK...

Page 28: ...e and the chassis the white arrows indicate forward travelling and the black arrows reverse travelling 3 LOAD PER WHEEL This indicates the maximum load on one wheel and the load the wheel will exert o...

Page 29: ...of the safety and operating instructions before you start the platform 7 WASHING RECOMMENDATIONS It is strictly forbidden to direct a pressure washer s nozzle over the control buttons and electrical...

Page 30: ...ised 11A BATTERY CUT OFF This indicates the position of the battery cut out and its effect OFF position the current does not flow ON position the current flows 11B DANGER BATTERY CHARGE This describes...

Page 31: ...e lifting system arms scissors pendular arm etc risk of being cut or crushed 14 RISK OF CRUSHING It is strictly forbidden to park in this area when the platform is moving rotating etc The elements on...

Page 32: ...it 17 LIFTING HOOK This sticker shows the location of the attachment points for lifting the platform 18 LOCATION OF RESET BUTTON SAFEMANSYSTEM OPTION This sticker indicates the location of the reset b...

Page 33: ...2 1 2 DESCRIPTION 2 DESCRIPTION 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 34: ...2 2 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 35: ...70 AETJL 2 10 DIMENSIONS 150AETJC 2 12 DIMENSIONS 150AETJC 2 13 DIMENSIONS 170AETJL 2 14 DIMENSIONS 170AETJL 2 15 PLATFORM OPERATION 2 17 BASE CONTROL INSTRUMENTATION 2 20 BASKET CONTROL INSTRUMENTATI...

Page 36: ...OURG 5201 SANDWEILER 11 Niveau de puissance acoustique Sound power level 12 Mesur Measured dB A 13 Garanti Guaranteed dB A 14 Normes harmonis es utilis es Harmonised standards used EN12895 15 Normes o...

Page 37: ...MBOURG 5201 SANDWEILER 11 Niveau de puissance acoustique Sound power level 12 Mesur Measured dB A 13 Garanti Guaranteed dB A 14 Normes harmonis es utilis es Harmonised standards used EN12895 15 Normes...

Page 38: ...2 6 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 39: ...2 7 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 40: ...hnical information please always specify NB To be able to provide all these numbers more easily we recommend that you write them down in the locations provided for this on receipt of the platform PLAT...

Page 41: ...ACTERISTICS FUSES Main card Base control box 5A 1 Fig A and 15 A 2 Fig A Power Contactor plate Electric pump Variable speed drive plate 325 A 3 Fig B 100 A 4 Fig C A B C 4 3 1 2 647536 10 04 2017 150...

Page 42: ...x load on one wheel Kg 3630 3800 4073 xxxx Contact surface on the ground hard soft ground Cm 268 3 195 1 646 245 8 xxxx 664 xxxx Surface punch through hard soft ground daN cm 13 5 19 5 5 9 16 6 xxxx 6...

Page 43: ...2 11 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 44: ...D E F H G I B C1 A1 C A WHEEL600X190 WHEEL27 10 12 A 6050 6085 A1 4400 4435 B 2000 2000 C 1970 2005 C1 2080 2115 D 1500 1650 E 140 175 F 2640 xxxx G 1870 xxxx H 3960 xxxx I 4820 xxxx 647536 10 04 201...

Page 45: ...G9 1608 1608 G10 927 927 G11 2549 2549 WHEEL600X190 WHEEL27 10 12 H1 12985 13020 H2 11835 11870 H3 7165 7200 H4 235 270 H5 8272 8307 H6 7076 7111 A1 18 18 A2 A2 65 65 H4 3 1 2 3 4 5 6 7 8 9 10 11 12...

Page 46: ...D E F H G I B A1 A C C1 WHEEL600X190 WHEEL27 10 12 A 6050 6085 A1 4400 4435 B 2000 2000 C 1970 2005 C1 2080 2115 D 1500 1650 E 140 175 F 2640 xxxx G 1870 xxxx H 3960 xxxx I 4820 xxxx 647536 10 04 201...

Page 47: ...G8 G10 A1 A2 A2 WHEEL600X190 WHEEL27 10 12 G1 2665 2665 G2 3425 3425 G3 7105 7105 G4 6300 6300 G5 685 685 G6 782 782 G7 984 984 G8 4667 4667 G9 1608 1608 G10 927 927 G11 2549 2549 WHEEL600X190 WHEEL2...

Page 48: ...2 16 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 49: ...work properly The characteristics safety instructions and rescue procedure stickers are affixed to the machine The operator must take note of these and understand their contents To avoid any risk of...

Page 50: ...ms and extend the telescope OVERLOAD When the access platform has reached the maximum authorised weight see chapter CHARACTERISTICS in the basket The overload LED at the ground backup and maintenance...

Page 51: ...2 seconds every 2 seconds If the fault continues to be displayed immobilise the platform and make the necessary repairs Consult your dealer the above references are the same as those used in the descr...

Page 52: ...2 20 BASE CONTROL INSTRUMENTATION A GROUND MAINTENANCE AND EMERGENCY STATION 8 10 9 11 12 3 4 5 6 7 13 14 15 1 2 17 18 20 19 16 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 53: ...TFORM ROTATION CONTACTOR 9 RAISE AND LOWER CONTACTOR OF THE EXTENSION ARM 10 ROTATION CONTACTOR FOR ROTATED JIB OPTION 3D 11 TELESCOPE OUTPUTS AND INPUTS CONTACTOR 12 RAISE AND LOWER CONTACTOR OF THE...

Page 54: ...2 22 BASKET CONTROL INSTRUMENTATION B BASKET CONTROL STATION 21 27 28 29 31 30 35 25 22 24 26 32 23 34 34 33 36 37 38 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 55: ...OR 30 SUPERIOR ARM LIFTING RAISING CONTACTOR 31 INFERIOR ARM LIFTING RAISING CONTACTOR 32 TRAVELLING CONTACTOR 33 ALARM BUZZER 34 SAFETY HARNESS ATTACHMENT POINTS 35 CONSOLE PROTECTIVE COVER OPTION 36...

Page 56: ...ely as no action can be performed on the ground maintenance station and the basket command station 2 KEY OPERATEDCONTROLSELECTORSWITCHATGROUNDLEVELORINTHEBASKET This 3 position BASKET BASE control sta...

Page 57: ...nsor 7 flashes Battery discharged 8 flashes Variator temperature over high 9 flashes Bobbin contactor in short circuit 12 flashes Defect bus connection If the LED flashes permanently stop the access p...

Page 58: ...tion B DAILY HORAMETRE INDICATOR It indicates the total number of hours for all the movements made and can be reset to zero C PUMP AND TRACTION HORAMETRE INDICATOR It indicates the total number of hou...

Page 59: ...TIMER TO ZERO EVERY 50 HOURS OF OPERATION This must be done after performing the maintenance described in the Chapter MAINTENANCE EVERY 50 HOURS OF OPERATION Proceed as follows The platform must be in...

Page 60: ...se basket switch in the base position keep the dead man button pushed and push the switch 10 to the right LEFT ROTATION Place the base basket switch in the base position keep the dead man button pushe...

Page 61: ...s contactor is used for the correction of the horizontality of the platform or the complete re folding of the platform in the transportation position CORRECTION OF THE PLATFORM UPWARD Place the base b...

Page 62: ...zer does not sound and the LED does not light immobilise the platform and make the necessary repairs 19 SOUND ALARM HORN Thissoundalarmhorn fixedtotheturretabovethegroundbackupandmaintenancestation bo...

Page 63: ...n the ground maintenance station and the basket command station To return to the ground even if the basket emergency stop is engaged use the emergency and ground maintenance station See Rescue procedu...

Page 64: ...on I Incline to the right or to the left the control switch 25 to orientate on the right or on the left respectively TURRET ROTATION Switch the contactor 26 to vertical position II Incline to the righ...

Page 65: ...INFERIOR ARM LIFTING RAISING CONTACTOR Select the movement by pressing button 31 the movement remains selected while the LED is lit 8 seconds Push forward or pull backward the switch control 25 to ra...

Page 66: ...perators are in the basket NB See Chapter 1 SAFETY ADVICE AND INSTRUCTIONS One person per attachment point maximum 35 CONSOLE PROTECTIVE COVER OPTION Once opened this retractable casing protects the c...

Page 67: ...MANSYSTEM OPTION See the chapter DESCRIPTION AND USE OF THE OPTIONS page 2 42 38 BLUE WARNING LIGHT SAFEMANSYSTEM OPTION See the chapter DESCRIPTION AND USE OF THE OPTIONS page 2 42 37 38 647536 10 04...

Page 68: ...ss platform are lifted or the telescope is gone out In this mode the travelling are made with a small speed the safeties for the slope and the overload are activated Fig E In Work mode any movement ov...

Page 69: ...d uniformly arrange it in a way so as not to inconvenience the user and avoid any items falling off Climb into the access platform It is strongly recommended to wear a safety helmet and harness During...

Page 70: ...the flatbed item 1 Fig A Secure the loading ramps to the flatbed so as to make the smallest possible angle for loading the access platform NB The machine is represented with a reduce space required p...

Page 71: ...p and maintenance station Follow the instructions below Switch the key operated contactor 1 Fig A on the ground backup and maintenance console to position C to take over control of the access platform...

Page 72: ...2 40 Diagram of the functions of the distributor 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 73: ...he platform to free the drive wheels in order to facilitate the operation Loosen bolt 1 Fig F on each wheel 22 mm from the edge up to the resistance point without forcing it 2 daNm see Fig G The machi...

Page 74: ...controls The blue warning light and an audible alarm are activated If the user releases the pressure sensitive edge By pressing the nacelle OFF rearming button 2 once the user can regain control of th...

Page 75: ...3 1 3 MAINTENANCE 3 MAINTENANCE 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 76: ...3 2 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 77: ...ICANTS 3 6 SAFETY COMPONENTS 3 7 MAINTENANCE TABLE 150AETJC 150AETJC 3D 170AETJL 3 9 A TOUS LES JOURS OU TOUTES LES 5HEURES DE MARCHE 3 10 B DAILY OR EVERY 5HOURS OF OPERATION 3 15 C EVERY 100HOURS OF...

Page 78: ...ALPARTSINYOURSERVICINGOPERASTIONS YOUBENEFIT Through its network MANITOU provides the operator with FROMKNOW HOW Know how and competence Guarantee of the quality of the work performed Original replace...

Page 79: ...eration of the service and parking brake 02 Brake fluid level 105 LUBRICATION AND GREASING 106 JIB MANISCOPIC MANIACCES ASSEMBLY 01 Beam and telescope s 02 Skid 03 Joints 04 Protective plate 05 Forks...

Page 80: ...REDUCTION BRAKE 0 8 Litre 1 5 Litres OIL SHELL SPIRAX A80W90 2 L 20 L 55 L 499 237 546 330 546 221 GENERAL GREASING GREASING OF TURRET CROWN WHEEL BEARING TRACKS GREASE MANITOU High Performance Cartri...

Page 81: ...3 7 SAFETY COMPONENTS ELECTRICAL COMPONENTS TILT SENSOR Reference 525 30 120 OVERLOAD SENSOR Reference 678849 INDUCTIVE SENSOR Reference 678901 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 82: ...3 8 647536 10 04 2017 150 AETJ C 170 AETJ L...

Page 83: ...ircuit strainer 3 20 N Emergency pump 3 16 C Turret motor brake reducer 3 21 V R ELECTRICITY Battery charge 3 11 C Batteries 3 11 Ch Density of battery electrolyte 3 12 C Battery electrolyte level 3 1...

Page 84: ...rol panel select all of the elevation then lowering functions arms 1 2 3 and jib Result the access platform should raise then lower From the basket control panel select all of the elevation functions...

Page 85: ...he batteries covers 1 Fig A2 1 and leave it open all the time while loading Switch off the power to the access platform using the battery switch 2 Fig A2 2 Do not place any metal objects on the batter...

Page 86: ...the hatched part of figure Fig A5 the batteries are charged normally Above this area the batteries need to be re charged The specific gravity must not vary by 0 025 units from one battery cell any oth...

Page 87: ...by moving them as if to perform a movement The boots must not be cracked or fissured with the risk of infiltration of water which would prevent the machine from working properly A10 ARM POSITION SENS...

Page 88: ...te The operation of the nacelle movements when the OFF button 2 is pressed once Fig A8 2 If the pressure sensitive edge is defective the blue warning light flashes faster and a special alarm sounds Ho...

Page 89: ...grease points 1 grease point 1 grease point 3 grease points 2 grease points 3 grease points 2 grease points 1 per wheel 2 grease points 2 grease points 4 grease points 1 grease point 1 grease point 4...

Page 90: ...nuts without washers Fig B2 3 14 daN m 5 Securing the tightening after tightening the nuts place a drop of normal thread lock MBF part no 187526 on the end of the studs It is strongly recommended to...

Page 91: ...ght than that indicated in the basket see 2 DESCRIPTION SPECIFICATIONS The movements for extending the telescope and raising the arms should be blocked the tilt indicator light is lit in the basket an...

Page 92: ...g C1 2 and grease with abundance the crown by orienting the turret access to the represented grease points Fig C1 2 Spray the lubricant on the crown wheels 3 and pinion 4 Fig C1 3 Lubricant to be requ...

Page 93: ...40 Kg to 53 Kg Place the cap of drainage 2 Fig C3 3 lower Place a tray under the cap of drainage and unscrew it Remove the cap 3 Fig C3 3 in order to facilitate the drainage Let the oil to drain compl...

Page 94: ...Fig C4 1 Fill up with hydraulic oil via the fill orifice see chapter LUBRICANTS by the fill orifice 3 Fig C4 3 The oil level should reach the middle level of the indicator 4 Fig C4 3 Dispose of the w...

Page 95: ...t cover Remove the filling breather cap 2 Fig C7 1 to ensure good drainage Mark the drain plug 3 located on the bottom of the reducer unit Fig C7 1 Place a small receptacle to catch the oil Loosen the...

Page 96: ...rload D2 STOPPING DISTANCE CHECK STOPPING DISTANCE ON HORIZONTAL GROUND The stopping distance is tested on flat ground with 1 1 times the nominal load in the basket Reach maximum speed and then releas...

Page 97: ...attery is heavy 265 Kg so a mechanical lifting system must be used PRECAUTION Maintain the battery in vertical position during the lifting Watch over to remove the slings to avoid the short circuit Wa...

Page 98: ...for lifting it Place hooks on the anchoring points provided for this purpose 1 Centre of gravity 2 Strap length 3 Axis line slinging rings 1238 2 1738 2 1796 2378 1112 888 2000 200 1920Kg 1920Kg 1760K...

Page 99: ...re of gravity for lifting it Place hooks on the anchoring points provided for this purpose 1 Centre of gravity 2 Strap length 3 Axis line slinging rings 1 6910Kg 566 954 1238 2379 888 1112 2000 1738 2...

Page 100: ...3 26 647536 10 04 2017 150 AETJ C 170 AETJ L...

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