Sunrise Medical Voyager 420 Instructions Manual Download | Manualshive

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Track Installation

for

Voyager 420, 550 & 800

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Summary of Contents for Voyager 420

Page 1: ...Track Installation for Voyager 420 550 800 ...

Page 2: ...Voyager ceiling lifts USE all controls and safety features only according to the rules specified in this manual Never attempt to force a control or button on the lift DO NOT store the charger in a shower bath or other areas with high humidity DO NOT drop the patient lift or battery Dropping the battery or lift may cause internal damage that is not easily seen If lift is suspected to be damaged tak...

Page 3: ...and accessories Slings and accessories designed by any other manufacturer are prohibited and will void the Voyager warranty Use only Sunrise Medical slings and accessories to maintain patient safety and product utility DO NOT use other manufacturer s slings DO NOT use Sunrise slings on other manufacturer s hoists ELECTRICAL WARNING SHOCK PREVENTION DO NOT touch or use a lift with bare conductors o...

Page 4: ...to equipment if it is to be left unattended or out of service FIRE AND EXPLOSION PREVENTION Batteries may explode leak and cause personal injury if not disposed of properly Do not place or store the battery under direct sunlight or near a heat source Do not dispose of in fire Do not short the battery terminals Do not incinerate Flush with water if electrolyte Acid comes in contact with skin or eye...

Page 5: ...re bake paint coated to ensure a safe and aesthetically pleasing profile TYPES OF TRACKS AVAILABLE Note Tracks should be installed by accredited pro fessionals where pre scribed by law BHM recommends placing one attachment per linear meter 39 inches of track in additional to an attachment at the end of the rail 2 M TRACK PRODUCT M0580 3 M TRACK PRODUCT M0585 45 TRACK PRODUCT A0175 90 TRACK PRODUCT...

Page 6: ...33 in 2 Track load data when attached every 1 5 meter 59 Maximum load before track failure 1384 kg 3050 lbs Deflection at maximum load 8 89 mm 0 35 in Safe working load safety factor of 3 461 kg 1016 lbs Track load data when attached every 1 meter 39 37 Maximum load before track failure 2100 kg 4625 lbs Deflection at maximum load 3 81 mm 0 15 in Safe working load safety factor of 3 700 kg 1542 lbs...

Page 7: ...NDARD WALL BRACKET PRODUCT A4900 WALL BRACKET WITH PIVOT PRODUCT A4950 STANDARD BRACKET PRODUCT A0110 REVERSE BRACKET PRODUCT A0562 RIGHT LEFT PRODUCT A0561 LEFT RIGHT METAL CEILING PLATE PRODUCT A0557 BRACKET SHIM PRODUCT A0563 ...

Page 8: ... RAIL STOPPERS INSTALLATION INSERT THE STOPPERS IN THE RAIL AND INSURE BOLTS ARE SNUG PLEASE NOTE DO NOT OVER TIGHTEN BOLTS END STOPPER DRILL RAIL HOLES AS INDICATED A5320 A5300 ...

Page 9: ... TRACK LIFT CLEARANCE VOYAGER PORTABLE VOYAGER 420 VOYAGER 550 VOYAGER 800 ...

Page 10: ... DOOR FRAME DIMENSIONS ...

Page 11: ...1 00550 SAFE WORKING LOAD 250Kg 550lbs WEIGHT BY METER 6 22Kg m 4 1lbs p 6m 37Kg 81lbs COMPATIBLE WITH ALL VOYAGER SERIES CEILING INSTALLATION WALL TO WALL INSTALLATION X Y INSTALLATION NEED A MINIMUM OF 2 RAIL ATTACHEMENTS AT BOTH ENDS ...

Page 12: ...L BRACKET INSTALLATION WALL BRACKET PRODUCT A4900 SWIVEL WALL BRACKET PRODUCT A4950 TYPICAL INSTALLATION WALL BRACKET WITH CONCRETE STRUCTURE WALL BRACKET WITH WOOD STRUCTURE NB Must be fix on 2 studs 2 X 4 ...

Page 13: ... WALL BRACKET INSTALLATION WITH CHARGER ...

Page 14: ...ermanent rack 1 M0580 or M0585 2 meter rail or 3 meter rail 1 1 A5320 Rail Stopper only for Portable Voyager 2 E7520 3 meter power cord only for Voyager 420 or 550 North American plug 1 HOW TO ORDER A SEMI PERMANENT RACK SEMI PERMANENT RACK Product A9200 ...

Page 15: ... any length 2 or 3 meter rails as many in a sequence as you like 2 M0580 or M0585 2 meter traverse rail or 3 meter traverse rail 1 A5900 Trolley 1 Voyager Portable Voyager track lift 1 if you need more than 3 meters contact BHM TRAVERSE X Y TROLLEY PRODUCT A5800 MAIN RAIL MAIN RAIL STANDARD TRACK BRACKET PRODUCT A0110 MOVING RAIL RAIL STOPPER PRODUCT A5320 ...

Page 16: ...TRANSFER 27Vac FROM CHARGER STOPPER TO MOVING RAIL CHARGER AND RAIL STOPPER SUPPLY WITH MOTOR UNIT MAIN RAIL MOVING RAIL if you need more than 3 meters contact BHM PART DESCRIPTION QTY VOYAGER 420 OR 550 OR 800 A5800 Traverse system X Y 1 A5320 Rail stopper 2 A5810 Contact assembly for Traverse system X Y 1 M0580 or M0585 Parallel rail any length 2 or 3 meter rails as many in a sequence as you lik...

Page 17: ...TEM X Y IF MORE IS NEEDED CALL BHM CENTIMETRES INCHES A 300 MAX 118 B AS LONG AS DESIRED AS LONG AS DESIRED C 30 to 40 12 5V to 15 7 D 28 5 11 2 E 44 5 17 5 PRODUCT A5800 MAXIMUM RANGE OF MOTION FOR TRAVERSE SYSTEM ...

Page 18: ... lifting products Automatic system that works without any manual activation All mechanical system no electric power needed Safety feature that prevent the lift from falling in the rails aren t perfectly aligned with one another 700 07500 WHAT S INCLU X Y TROLLEY WITH GATE SYSTEM ACTIVATION BRACKET STANDARD X Y TROLLEY ...

Page 19: ...MAXIMUM RANGE OF MOTION FOR TRAVERSE SYSTEM WITH GATE ...

Page 20: ...it The turning action is commanded by pulling once on a simple cord Ro tation will start automatically come to a stop and lock at the end of its rotation ready to turn back to its original position on demand IMPORTANT FACTS TO REMEMBER ON THE TURNTABLE The turntable is only available motorized An electrical outlet must be found close to the installation to accommodate the turntable The return to c...

Page 21: ...TURNTABLE 90 PRODUCT A4000 90 TURNTABLE 45 PRODUCT A4000 45 ...

Page 22: ... INSTALLATION EXAMPLES AND WHAT TO ORDER PART DESCRIPTION QTY M0585 3 meter rail 1 A0110 Track bracket 4 ALB3 4FB or ALB2 4FB Voyager 420 or Voyager 550 1 PLEASE NOTE HARDWARE IS EXTRA CHARGER LOCATION ...

Page 23: ...rack bracket 6 A0170 90 rail 1 Voyager Portable Voyager 1 A5900 Standard trolley 2 A5320 End stopper 4 A8300 Arm extension optional 1 E0090 Handset optional 1 A3710 Strap extension optional 1 INSTALLATION EXAMPLES CONT D PLEASE NOTE HARDWARE IS EXTRA ...

Page 24: ...PART DESCRIPTION QTY M0580 2 meter rail 2 A0110 Track bracket 5 ALB3 4FB or ALB2 4FB Voyager 420 or Voyager 550 1 INSTALLATION EXAMPLES CONT D CHARGER LOCATION PLEASE NOTE HARDWARE IS EXTRA ...

Page 25: ... or Voyager 550 1 A5810 Contact kit 1 A5320 End stopper 2 FOR PORTABLE VOYAGER M0585 3 meter rail 3 Portable Voyager 1 A5900 Standard trolley 1 A5320 End stopper 6 A8300 Arm extension optional 1 E0090 Handset optional 1 A3710 Strap extension optional 1 INSTALLATION EXAMPLES CONT D CHARGER LOCATION PLEASE NOTE HARDWARE IS EXTRA ...

Page 26: ... RECOMMENDED TRANSFERT LOCATION ...

Page 27: ...crewdriver 3 INSTRUCTION The union plates must be centered on both sides of the rail attachment At a slight angle insert the 2 union plates into the rail opening fig 1 Lift up slightly while pressing the plates together over the top of the rail Insert the 2 M6 X 80mm bolts into the union plate holes and attach with M6 locknuts fig 2 Tighten the bolts until joints are solidly aligned and secure fig...

Page 28: ...CENTER OF ATTACHMENT PART DESCRIPTION Standard metric MIN ORDER STANDARD ATTACHMENT STD LATERAL 1 A0110 Track Bracket 1 OTHER HARDWARE 2 Q0423 Hilti anchor HDI 3 8 16 Hilti anchor HDI M10 1 100 3 Q0350 3 8 16 x 1 hex M10 x 25mm hex 1 100 QTY BRACKET PLEASE NOTE METRIC PARTS ARE NOT AVAILABLE ...

Page 29: ...IN ORDER STANDARD ATTACHMENT STD LATERAL 1 A0110 Track Bracket 1 OTHER HARDWARE 2 Q0740 Lag bolt Ø3 8 x 4 Lag bolt Ø10mm x 100mm long 1 100 WOOD STRUCTURE RAIL JOINT SHOULD BE IN CENTER OF ATTACHMENT PLEASE NOTE METRIC PARTS ARE NOT AVAILABLE WARNING WHEN USING LAG BOLT ALWAYS PRE DRILL HOLE ...

Page 30: ...M10 x 25mm hex 1 100 3 Q0740 Lag bolt Ø3 8 x 4 Lag boltØ10mm x 100mm long 2 100 QTY BRACKET 4 Q0426 Hilti unistrut nut 3 8 16 Hilti unistrut nut M10 1 100 5 Q1230 Hilti unistrut 1 5 8 x 10 Hilti unistrut 40mm x 3m 10 WOOD JOIST RAIL JOINT SHOULD BE IN CENTER OF ATTACHMENT REFER TO STEEL SPAN SPECIFICATIONS SHEET PLEASE NOTE METRIC PARTS ARE NOT AVAILABLE WARNING WHEN USING LAG BOLT ALWAYS PRE DRIL...

Page 31: ...ilti strut nut M10 1 1 100 9 Q0426 Hilti unistrut nut 3 8 16 Hilti anchor HDI M10 1 100 10 Q1230 Hilti unistrut 1 5 8 X 10 Hilti unistrut 40mm x 3 m 10 11 Q0350 3 8 16 x 1 hex M10 x 25mm hex 1 100 7 A0557 Metal ceiling plate 1 100 WOOD JOIST SUSPENDED CEILING DRY WALL OR ACOUSTIC TILE RAIL JOINT SHOULD BE IN CENTER OF ATTACHMENT SUSPENDED CEILING ATTACHMENT WOOD STRUCTURE UNISTRUT SPANNED WARNING ...

Page 32: ...hreaded rod 3 8 16 x 10 Threaded rod M10 x 3m long 15 15 5 A0557 Metal ceiling plate 1 100 6 Q0740 Lag bolt Ø3 8 x 4 Lag bolt Ø10mm x 100mm long 2 100 7 Q0424 Suspended hilti unistrut nut 3 8 16 Suspended hilti unistrut nut M10 1 100 8 Q1230 Hilti unistrut 1 5 8 X 10 Hilti unistrut 40mm x 3m 10 WOOD JOIST RAIL JOINT SHOULD BE IN CENTER OF ATTACHMENT WARNING WHEN USING LAG BOLT ALWAYS PRE DRILL HOL...

Page 33: ...d rod 3 8 16 x 36 Threaded rod M10 1m long Threaded rod 3 8 16 x 10 Threaded rod M10 3m long 15 15 6 A0553 Lateral Bracket 2 10 8 Q0350 3 8 16 x 1 hex M10 x 25mm hex 1 100 7 A0557 Metal ceiling plate 1 100 9 Q0427 Hilti anchor HDI P 3 8 Hilti anchor HDI P M10 1 1 100 LENGTH DEPENDS ON DISTANCE BETWEEN CEILING AND TOP OF STRUC TURE CONCRETE STRUCTURE SUSPENDED CEILING DRYWALL OR ACOUSTIC TILE RAIL ...

Page 34: ...aded rod M10 x 3m long 15 15 6 A0553 Lateral Bracket 2 10 7 A0557 Metal ceiling plate 1 100 8 Q0424 Suspended hilti unistrut nut 3 8 16 Suspended hilti unistrut nut M10 1 1 100 9 Q0426 Hilti unistrut nut 3 8 16 Hilti unistrut nut M10 1 100 10 Q1230 Hilti unistrut 1 5 8 X 10 Hilti unistrut 40mm x 3m 10 RAIL JOINT SHOULD BE IN CENTER OF ATTACHMENT SUSPENDED CEILING DRY WALL OR ACOUSTIC TILE STEEL ST...

Page 35: ... 3 8 16 x 36 Threaded rod M10 1m long Threaded rod 3 8 16 x 10 Threaded rod M10 x 3m long 15 15 5 Coupling nut 3 8 16 Coupling nut M10 1 100 6 Dowel screw 3 8 x 4 Dowel screw M10 x 100mm 1 100 7 Lag bolt Ø3 8 x minimum 2 in the struc ture Lag bolt Ø10mm x minimum 50mm in the structure 1 100 LENGTH DEPENDS ON DISTANCE BETWEEN CEILING AND TOP OF STRUCTURE PLEASE NOTE METRIC PARTS ARE NOT AVAILABLE W...

Page 36: ...31 kg 950 lbs 647 kg 1425 lbs 36 in 914 mm 290 kg 640 lbs 436 kg 960 lbs Distance D between supports Max allowable load at span centre Max allowable load at 1 3 of D Distance J between span jointing 48 in 1250 mm 590 kg 1300 lbs 885 kg 1950 lbs 16 in 406mm 72 in 1830 mm 395 kg 870 lbs 592 kg 1305 lbs 24 inc 610 mm Joint span with two 2 3 8 in bolts Span fixed on supports at both ends Load Load Loa...

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