M&R Sportsman EXG 14/12 Manual Download Page 86

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M&R Companies 440 Medinah Road Roselle, IL 60122 USA

Tel: +630-858-6101 Fax: +630-858-6134

www.mrprint.com

| store.mrprint.com

V.050316

16 Station Carousel Assembly (UL & CE)

Part Name

Part Number

All Models

Socket Cap Screw 3/8-16 X 2"

3009073

Split Lock Washer ZP 7/16"

3022004

Finished Hex Nut 7/16-20

3013012

Finished Hex Jam Nut ZP 3/8-16

3013014

Whiz Lock Bolt 3/8-16 X 1"

3003000

SAE Washer 7/8"

3021004

Finished Jam Nut ZP 7/8-14

3013000

Brass Coupling Male 1/4" X 1/8"

2002019

Coupling Brass 1/8" NPT

2007003

Elbow Brass Coupling 1/4-1/8

2002007

Fitting Grease 1/8" NPT 45 Degree

2003032

Tubing Soft Copper 1/4" 38.75"

9163430-1

Tubing Soft Copper 1/4" 48.88"

9163430-2

Pallet Stop Arm Tube

9166501

Rear Bearing Assembly (UL & CE)

Part Name

Part Numbers

All Models

Bearing Casting

8080408

Cam Follower 1" With Hex Hole

3023010

Hex Jam Nut 3/8"

3013014

Full Thread Socket Head Cap Screw 3/8-16 X 2"

3009073

Bolt Flange Whiz Lock 3/8"-16 X 1"

3003000

Split Lock Washer 7/16"

3022004

Finish Hex Nut 7/16"-20

3013012

Summary of Contents for Sportsman EXG 14/12

Page 1: ...SportsmanEXG Kv2 Part MAN SPORTSMANEXG 95 00 USD V 050316 ...

Page 2: ......

Page 3: ...2 5 Specifications 13 6 Operation 14 6 1 Start Up 15 6 2 Main Control Panel 16 6 2 1 Operator Interface 17 6 2 2 Revolver Sequencing Program Overview 37 6 3 Print Station 40 6 3 1 Print Station Control Panel 40 6 3 2 Install Pallets and Screen Frames 41 6 3 3 Squeegee Floodbar 43 6 3 4 Print Head Adjustments 45 6 3 5 Front and Rear Print Stroke Length Adjustment 47 6 3 6 Central Off Contact Lever ...

Page 4: ...y of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane Each form of energy presents its own unique hazards and requires appropriate precautions Danger From Compressed Air Pneumatic Energy Only qualified personnel should be allowed to work on pneumatic components or assemblies Before wo...

Page 5: ...s the safe operation or normal functioning of this equipment ensure that the equipment is immediately shut down sources of power to the equipment are shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate area and not allowed to return until the equipment has been returned to a safe and fully functional conditio...

Page 6: ... working on or near this equipment are knowledgeable in its safe operation and closely supervise inexperienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants at the end of each shift 7 Ensure that any and all safety guards including but not limited to saf...

Page 7: ...igation of notice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to statute or case law with respect thereto and assume no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchanta...

Page 8: ...record the information from your product s rating plate on the sample plate shown below Date Installed Installed by Optional Features and Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department From the United States Canada Monday Friday between 8 30 AM and...

Page 9: ...i rigid flat substrates as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted Exposure Equipment Exposure Equipment is designed to produce photographic printing plates and printing screens as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted Folding and Packaging Equipment Folding a...

Page 10: ...Improper installation or use of the equipment 3 Operation of the equipment with defective safety devices 4 Operation of the equipment with safety devices removed disabled not working in whole or in part or in any manner rendered ineffective for the purpose for which they were designed 5 Failure to comply with instructions for transportation storage installation operation maintenance setup and take...

Page 11: ...ate parts of the system for repair or maintenance without shutting down the entire system A drain valve 6 should be installed at the lowest point in the loop to drain off accumulated oil and moisture The system may include one or more feeder lines 5 To further reduce moisture and prevent other contaminants from entering pneumatic equipment the feeder line should force air to travel upward causing ...

Page 12: ...Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 050316 4 Screen Placement Grid Textile presses are shipped with a Screen Placement Grid as shown above This is a useful tool for screen placement between the film positive and the screen ...

Page 13: ...230 V 3 ph 48 A 50 60 Hz 8 5 kW 380 415 V 3 ph 25 A 50 60 Hz 8 5 kW Maximum Frame Size 66 x 91 x 5 cm 26 x 36 x 2 66 x 91 x 5 cm 26 x 36 x 2 Maximum Image Area 51 x 51 cm 20 x 20 51 x 51 cm 20 x 20 Shipping Weight 2773 kg 6100 lb 3068 kg 6750 lb Standard Pallet Size 41 x 56 cm 16 x 22 56 x 63 cm 22 x 25 41 x 56 cm 16 x 22 56 x 63 cm 22 x 25 Stations Colors 14 12 16 14 1 If incoming voltage differs...

Page 14: ...access into the index table operating area while the equipment is in operation To disconnect grasp each of the cords at the magnetic jack connection and pull apart Emergency Stop Button The red EMERGENCY STOP Button is provided to stop all operation of the equipment in an EMERGENCY situation Push the button to activate WARNING Do NOT turn off electrical power until all Flash Cure Units have cooled...

Page 15: ...functions The index drive assembly rotates the carousel until the next cam follower activates the Index On proximity switch Simultaneously the flood stroke of the print station is started and completed The carousel moves up to the print position and activates the table proximity switch this starts the print stroke At the same time the index drive is returning to the start position for the next cyc...

Page 16: ...ndex plate Apply sideways pressure to the pallet arm to make sure the index fork clevis has fully engaged the cam follower 4 Reset Button The green Reset button resets the control system logic in the event of an emergency stop or activation of one of the cycle interruption cords This button is also used to lower the index table during setup procedures and activate Sensor Search Mode to return head...

Page 17: ... to operate in the Automatic mode The Index time dwell for Automatic operation is adjusted via the Operator Interface Note When the switch is moved to the middle or Off position the index system will not operate 6 2 1 Operator Interface The Operator Interface is used to access and adjust all functions of the press When electrical power is turned on the M R screen displays Press Main to view Main m...

Page 18: ... Printing Equipment Inc and provide the Serial Number and Total Counter information requested on the Time Out Password screen to receive the password Date Time Language To change the date and or time of day press the Date Time Language button on the MAIN screen The Date Time language screen is displayed To set the time press the hour or minutes a numeric keypad displays Enter two digits for the co...

Page 19: ...reen Park Position On an active head press the Park Off button to raise the floodbar The screen now displays Park Rear Press Park Rear to move the print carriage to the front position and the screen now displays Park Front Press again to turn Park Off The print carriage returns to the rear position and the floodbar moves down Note To move the flood bar down and return the print carriage to the rea...

Page 20: ...e current print job To reset the Job counter press the data entry cell for Job counter A numeric keypad is displayed Press 0 and then press ENT The Job counter resets to 0 The upper area of the keypad displays the minimum and maximum range allowed for the specific menu selection Shift The Shift counter displays the total press cycles for a particular shift To reset the Shift counter press the data...

Page 21: ...u wish to add and then press ENT The Remaining display now indicates the new Remaining total The Remaining menu also automatically activates the Print Finish mode and sounds an audible signal when the last shirt in the count is loaded onto the press Press the Back Arrow button to return to the previous screen Timers At the bottom of any message screens press the Timers button to view the Timers sc...

Page 22: ... controls the dwell time of the index table in the raised or flash cure position To set the IR Flash Time press the data entry cell A numeric keypad is displayed Press the number keys to enter the IR Flash Time up to 20 seconds and then press ENT Another way to set the IR Flash Time is to press the minus to decrease the IR Flash Time or press the plus to increase the IR Flash Time Note The IR Flas...

Page 23: ...t dwell time 0 1 15 seconds for the quartz flash panels To turn On the Preheat control press the Preheat button The indication will now display On and preheats for the set time To set the Preheat time press the data entry cell A numeric keypad is displayed Enter the Preheat time and then press ENT Another way to set the Preheat time is to press the minus to decrease the Preheat time or press the p...

Page 24: ...ime or press the plus to increase the Delay time Note The Delay dwell time value decreases or increases by 0 5 second each time you press the or button Options At the bottom of any message screen press the OPTIONS button to display the Options menu The Options menu displays control features such as Print Run Stop Position Flash Units Heads Revolver Servo Maintenance Multi Print Standard and Sensor...

Page 25: ... Head 2 Head 3 Head 4 Head 5 Head 6 Head 7 Head 8 Head 9 Head 10 Head 11 Head 12 and Unload Station Heads Heads is used to activate a print station To select a print station press the Heads button on the Options menu To activate a print station press the head number button and the indication changes from red to green The Print station will not operate during printing if OFF is selected Press the b...

Page 26: ... print station indicators display the current program status for each of the print heads used in the revolution For example the number 2 shown for print station No 1 indicates that this print station is programmed to perform 2 print strokes in the program cycle Orange for print station No 2 indicates that this print station will be used as a Flash cure station in the program cycle Multi Print Mult...

Page 27: ...he second Revolver screen Quartz Unload Quartz Press the Unload Quartz Off On button The indication changes to On and a Q is shown in the unload station Select the print stations to operate as Quartz Flash stations by pressing the indication In Any Head to view the list of possible selections Possible selections include In Any Head Head 1 Head 2 Head 3 Head 4 Head 5 Head 6 Head 7 Head 8 Head 9 Hea...

Page 28: ...r a maintenance task is reached and the machine is stopped or idle a popup window displays Press Snooze to remove the popup It does not reappear until 100 of the elapsed time is reached Press Details on the popup window to view any Pending Maintenance Tasks The color on the Maintenance screen changes as time for the scheduled maintenance counts down When 85 of the scheduled time has elapsed the co...

Page 29: ... cell The Up Down indication at the middle of the display screen is used to command the print carousel to remain in the Up position until all print strokes are completed When selected to Down the print carousel will lower to the index position at the completion of each print stroke To change the indication from Up to Down press the Up Down indicator Each time you press the indication the display c...

Page 30: ...econd time and the squeegee assembly moves down allowing the operator to check and adjust squeegee pressure prior to printing Press the Print button for a third time to raise the squeegee and lower the index table Enhanced Mode Selected print station On At the operator control panel press the Print button and the selected print station cycles through one complete flood print sequence At the print ...

Page 31: ...et size you require Use Normal when using small or printing or medium pallets Use Large when using large and Jumbo for double index or all over printing IMPORTANT Selecting an incorrect pallet size may result in damage to the machine Damaged caused by such misuse will not be covered under the Limited Warranty Index The Index menu is used to select the number of indexes before the print stations be...

Page 32: ...e the press was first put into service Auto Oiler Index Index is a non adjustable indicator of how many index cycles remain before automatic lubrication Oil Every The lubrication system automatically dispenses lubricant to the servo index drive system based on the number of cycles entered We recommend that the setting be adjusted for every 30 index cycles Press the data entry cell to the right of ...

Page 33: ...Correct problem and press the green reset button to resume operation and clear the ALARM message Alarm History Press the Alarm History button to view the Alarm History screen The Alarm History screen shows the date and time of the last 8 alarms Tests Press the TESTS button on the MAIN screen to access the TESTS screen The Tests menu displays the function of each control switch proximity switch and...

Page 34: ...Test The Heads Test menu screen displays indicators for the front and rear proximity switches used on the print heads As the print heads operate through a flood print cycle the indicators indicators changes from R to F confirming its operation Below the front and rear proximity switch test is an indication used to check the AC Drive signal for each head The Lift On indicator functions in the same ...

Page 35: ...sts menu screen displays four control elements which may be tested These are Yellow Cord Emergency Relay T Shirt Sensor and PLC Error To test these controls turn On the index system and operate it through a manual cycle As the press progresses through the cycle each of the control elements can be tested to confirm their operation To test the Yellow Cord disconnect a pair of yellow cords between pr...

Page 36: ...y reduce machine failure and downtime and determine Overall Equipment Effectiveness Use the HMI screen to schedule shift and break start and stop times track rejects schedule preventative maintenance to reduce downtime and provide reports for management For further information contact the M R Companies Service Data The Service Data screen is intended for use by M R Authorized Service Personnel onl...

Page 37: ...n programming revolutions select to On only the heads that you want to print or flash When you are finished programming all of the revolutions make sure all of the heads that you are using are turned On Job 1 Revolutions 3 Flash in Head 2 Revolution No 1 P Head 1 F Head 2 Revolution No 2 P Head 1 F Head 2 P Head 4 P Head 5 Revolution No 3 F Head 2 P Head 6 1 Go to Options Revolver and press the Re...

Page 38: ... head No 1 and head No 2 Off 4 Change the Rev to 2 Press the plus to the right of Rev until a 2 displayed Note In the illustration the print stations are arranged in a clockwise configuration If you change the index rotation to counterclockwise the print station layout will change to reflect the selected index rotation 5 Under Rev 2 press the head number and select heads number 1 2 4 5 to On and t...

Page 39: ...the end of the last revolution push the Print Start switch 5 Also make sure the Index Delay setting under Timers is set to a long enough time for you to unload load the shirts Example If you have the Flash Time set for 4 seconds and the Index Dwell Time set for 8 seconds when you Print Start the press the pallets will remain up for 4 seconds the flash will come out and the tables will drop and wai...

Page 40: ...on 2 Frame Lock On Off The Frame Lock On Off switches lock the screen frame in the screen clamps The switch on the left activates the front screen frame locking clamps and the right switch activates the rear screen frame locking clamps To lock the screen frame into the screen clamp locate the screen frame in position and place the Frame Lock On Off switches in the On position To release the screen...

Page 41: ...so that screen registration or placement may be checked 6 Reset Button To lower the index table press the Reset button Also activates Sensor Search Mode and returns heads to the start position based on the established print stroke length 6 3 2 Install Pallets and Screen Frames WARNING Before entering between print heads always push in Emergency Stop button Refer to the beginning of this Section fo...

Page 42: ...16 Set the Pallet Locking Handles as shown Slide the square end of the Pallet onto the Pallet Support Arm Slide the Pallet up on the Pallet Support Arm 1 so that it just touches the beam 2 from the LASER pointer 3 Turn the Pallet Locking Handles towards the center of the press to lock the Pallet in place Install remaining Pallets ...

Page 43: ...ame holder Pull out the locking pin knob 2 Move the front screen frame holder to down into the print position Pull up on the red locking lever 1 to secure the front frame holder IMPORTANT Make sure red locking lever 1 is locked If front frame holder is not locked damage to the front screen frame holder screen frame and print head may result Place the Front Frame Lock switch on the print head contr...

Page 44: ...ment Adjust the floodbar pressure using the knobs at the top of the print carriage assembly The floodbar pressure should be adjusted so that there is only a slight pressure felt on the bottom of the screen mesh Turn the knobs 2 counterclockwise to increase pressure Turn the knobs clockwise to decrease the pressure A properly adjusted squeegee should exhibit a slight bend producing a light resistan...

Page 45: ...Head Adjustments WARNING Before entering between print heads always push in Emergency Stop button and disconnect Cycle Interruption Cords Refer to the beginning of this section for detailed information Print Head Micro Register Place the switch for the rear screen frame clamps on the print head control panel in the OFF position This allows the screen frame to move freely during micro register adju...

Page 46: ...r When you have completed the micro register adjustments check to be sure the adjustment knobs still have the 1 32 play in both the clockwise and counter clockwise directions Now lock the micro register locking handles securely Place the switch for the rear screen frame clamps on the print head control panel in the ON position WARNING Before entering between print heads always push in Emergency St...

Page 47: ...at the floodbar and squeegee just clear the image area of the screen Note Do not adjust the sensor while the Print Station is in operation Note Press Reset Button to activate Sensor Search Mode and return head to the start position based on the established print stroke length 6 3 6 Central Off Contact Lever WARNING Before entering between print heads always push in Emergency Stop button and discon...

Page 48: ...setting Raise the index table to check the off contact Note You will have to adjust the squeegee pressure setting on each print head that you are using However the floodbar setting remains the same Minimum Off Contact Setting The central off contact lever has four positions When the lever is moved fully to the right 1 the index table is set at its highest position This is the minimum off contact s...

Page 49: ... be caused by the friction between the pallet surface and the edge of the floodbar 1 Check the pallet locking handles 1 located under each of the pallets to be sure the pallets are locked securely in place 2 Select one pallet and inspect it for flatness Using a level 1 level this pallet from the front to the rear and from the left to the right 3 To level the pallet use the three leveling adjustmen...

Page 50: ...lever 1 for the highest position all the way to the right 6 Install a floodbar 1 in the print station which you have selected as the leveling print station 7 Loosen the lock handle 1 on both sides of the mounting bar and adjust the floodbar angle to zero Retighten the lock handles 8 Place a level 1 on the floodbar and check the floodbar for level from left to right ...

Page 51: ...e pallet jump when the floodbar moves off of the pallet at the front or the rear Additionally the floodbar should smoothly engage the pallet surface without any noticeable drag as it is pulled across the pallet from the front or the rear 10 The Pallet Support Bracket is connected to the Pallet Support Arm at three points Adjust the height by loosening the nuts on the Pallet Support Bracket Using a...

Page 52: ...s surface If it is flat and square it is difficult to slip a piece of paper between the screen frame and the glass surface anywhere around the screen frame Install the screen in the first print station Locate Pallet No 1 under this print station Use shims to make off contact adjustments If 3 32 is the off contact dimension to be used a dime and a penny stacked on top of each 1 other make an accura...

Page 53: ...will hear a distinctive solid sounding clack when the frame locks are engaged Another good indication is that with the front frame locks engaged you will not see any evidence of the screen frame moving when the rear air locks are engaged These conditions will only be evident when you are working with a flat screen frame Once the off contact has been set to the desired dimension tighten the jam nut...

Page 54: ...ator Interface display any pending maintenance tasks and all schedule maintenance tasks Maintenance tasks are based on a set number of indexes or time in hours as described in this Scheduled Maintenance section When 90 of the elapsed time set for a maintenance task is reached and the machine is stopped or idle a popup window displays Press Snooze to remove the popup It does not reappear until 100 ...

Page 55: ...re mrprint com V 050316 Drain Air Filter Moisture Trap Press and hold the orange button 1 on the bottom of the filter until no moisture is present in the air Note If water or excessive moisture is in the reservoir remove water moisture from reservoir and inspect the chiller and compressor for proper operation ...

Page 56: ...vel Items required 1 Blade Screwdriver 1 10 wt Non Detergent Oil M R Part No 7017000 1 1 Check the current oil level on the glass indicator on the oil reservoir 1 If the oil level indicated is less than half full you will need to add oil 2 2 Press and hold the orange button 2 on the bottom of the filter to bleed off any residual air which may remain in the system 3 3 Use a blade screwdriver to rem...

Page 57: ...e the oil flow rate at the sight dome 1 on top of the air line lubricator assembly A proper rate of flow will be 1 drop of oil for every 10 machine indexes 2 2 If adjustment is needed use a Blade Screwdriver to set the metering screw 1 on top of the sight dome for the proper rate of 1 drop for every 10 machine indexes Turn the metering knob counterclockwise to increase the oil flow rate Check Inde...

Page 58: ...red distance 2 Place the wooden blocks on either side of the carousel center shaft as shown 1 WARNING Do not continue until the blocking procedure outlined in the previous steps has been performed Failure to do so could result in severe or fatal personal injuries 3 Use a towel to remove the old grease from the inside surface of the Index Clevis 1 Index Cam Follower Bearings 2 and Clevis Plate 3 Us...

Page 59: ...ease M R Part No 7018034 1 Standard Pump Action Grease Gun Using a standard pump action grease gun slowly apply 1 pump of grease to the grease fitting 1 Lubricate Center Shaft Bushings Items required 1 Permatex Super Lube with Teflon Grease M R Part No 7018034 1 Standard Pump Action Grease Gun Apply grease to the grease fittings 1 until you notice the grease breaking between the bearing race and t...

Page 60: ...ring Items required 1 Permatex Super Lube with Teflon Grease M R Part No 7018034 1 Standard pump action grease gun Using a standard pump action grease gun slowly apply 1 pump of grease to the grease fitting 1 Lubricate Registration Cam Follower Bearings and Forks Items required 1 Permatex Super Lube with Teflon Grease M R Part No 7018034 1 Small Brush 1 Towel Use a towel to remove old grease from ...

Page 61: ...nd Air Vents Items required 1 Vacuum Vacuum the area around the fresh air intake vent 1 circulation fan and filter 2 Drain Water from Air Manifold Items required 1 7 16 Open End Wrench WARNING Before removing drain plug 1 press and hold the orange button on the bottom of the filter to bleed off any residual air which may remain in the system 1 Remove the manifold drain plug 1 on the bottom of the ...

Page 62: ...nt Lubricate Micro Registration Threaded Shafts Items required 1 Permatex Super Lube with Teflon Grease M R Part No 7018034 1 Small Brush 1 Towel 1 Use a towel to remove old grease from the threaded shaft surfaces 2 Loosen micro registration knobs 1 3 Turn adjustment knob 2 counterclockwise as far as possible 4 Use a small brush to apply a thin coat of grease to the exposed threads 3 5 Return adju...

Page 63: ...ing down the black locking latch 2 and turn 1 8 of a turn counterclockwise Align the single line on the upper assembly with the double line on the reservoir and pull straight down and away from the Filter Regulator Assembly 3 Remove Bowl Seals 5 from both Reservoirs and replace with new Seals Lightly lubricate the outside surface of the new seals with 10 wt Non Detergent Oil 4 Remove the Baffle 3 ...

Page 64: ...y move the Print Carriage all the way towards the front of the print station 1 Check drive belt for proper tension The belt should be straight and taught 2 If adjustment is needed use a 3 8 Hex Wrench to loosen the three socket cap screws 1 2 full turns 3 To increase drive belt tension manually move the Print Carriage Drive Assembly gearbox towards the rear of the print station as shown IMPORTANT ...

Page 65: ... with 3 Pallet Option Items required 4 D Batteries M R Part No 1017075 1 Blade Screwdriver IMPORTANT This procedure requires electrical power to be connected to the press IMPORTANT The new batteries must be installed within 5 five minutes of removal of the old battery This will ensure the preservation of program data in the Servo Amplifier memory 1 Turn ON the electrical power to the press 2 Remov...

Page 66: ...PLC Battery Items required 1 PLC Battery M R Part No 1005095 IMPORTANT This procedure requires electrical power to be connected to the press IMPORTANT The new battery must be installed within 5 five minutes of removal of the old battery This will ensure the preservation of program data in the PLC memory 1 Open electrical cabinet 2 Remove the battery cover 1 3 Remove the battery 2 from its holder a...

Page 67: ...Air Line Lubricator Oil Level X Check Air Line Lubricator X Check Index Drive Lubricator Oil Level X Lubricate Index Clevis Fork Clevis Plate and Lower Carousel Plate X Lubricate Index Needle Bearing X Lubricate Center Shaft Bushings X Lubricate Print Carriage Assembly Linear Bearing X Lubricate Registration Cam Follower Bearings and Forks X Clean Circulation Fan and Air Vents X Drain Water from A...

Page 68: ... Plate similar to the one shown below Note You must verify whether your equipment is 50 Hz CE or 60 Hz UL and order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts M R uses the just in time approach to printing manuals so the electrical parts and part num...

Page 69: ...bers All Models 1 LASER Pointer 1024129A LASER On Off Switch Not Shown 1010011 24 VDC 5 VDC Converter For power to LASER 1024048B 2 Operator Interface 1017960 3 Pilot Lamp Red 1010405 4 Reset Push Button 1010401 5 Emergency Stop Button 1010400 6 Switch 2 Position 1010011 7 LASER Pointer 1024129A 8 Switch Double Pole 1010007A 9 Switch Double Pole 1010007A 10 Alert Signal Not Shown 1024004C ...

Page 70: ...PLC Extension Unit 1008184B Replacement Battery Not Shown 1005095 1005095 4 Power Supply 1024131 1024131 5 Emergency Relay K1 1017422 1017422 6 Safety Relay K2 1017422 1017422 7 Relay 2 Pole K3 K4 1010204 1010204 8 Servo Battery Box 1017988 1017988 Replacement Battery Not Shown 1017075 1017075 9 Varistor 1023009 1023009 10 Circuit Breaker 3 Pole 25A CB1 1006518 1006518 11 Circuit Breaker 2 Pole 5A...

Page 71: ...nah Road Roselle IL 60172 USA 71 Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 050316 AC Drive UL CE AC Drive UL CE Part Name Part Numbers All Models 1 AC Drive 1012274 2 Terminal Block Relay 1011128 ...

Page 72: ...odels 1 SQ FB Mounting Bar 9165526 2 Left Side SQ FB Holder 9165525 3 Right Side SQ FB Holder 9165524 4 SQ FB Air Clamp Cylinder Assembly Does not include item 12 9162041 5 Full Thread Socket Cap Screw 5 16 24 X 1 2 3009133 6 Shoulder Bolt 5 16 X 1 1 4 Long 3006015 7 SAE Washer 12 3021036 8 Elastic Stop Nut ZP 1 4 20 3012000 9 Male Handle 3032009 10 SAE Washer 5 16 3021023 11 Hex Head Bolt 5 16 18...

Page 73: ...003032 4 Carriage Spacer 3 073 9165522 5 Linear Bearing Carriage 3030113 6 Button Socket Cap Screw 1 4 20 X 1 2 3001005 7 Squeegee Floodbar Bar Air Cylinder 2009448 DS 8 Proximity Flag 5 Length 9165523 9 Fitting Male Elbow 1 8 NPT 2003005 10 Fitting Male Swivel Elbow 1 8 NPT 2003004 11 Fitting Y Connector 1 4 Hose 2003086 12 Fitting Y 5 32 Tube w Hole 2003024 13 Socket Cap Screw M6 X 25 mm 3009173...

Page 74: ...x 630 858 6134 www mrprint com store mrprint com V 050316 17 Button Socket Cap Screw 8 32 X 1 3001024 18 Elbow One Touch Fitting 4 mm OD 2005129 19 Belt Lock Steel Casting 3 74 SP 9165527 C 20 Flexible Cable Bracket 1 25 X 3 GT 9151111 21 Grommet Rubber 1 1 8 OD X 5 8 7001016 ...

Page 75: ... 9165515 A 4 Keystock 6 mm X 6 mm X 0 55 9165543 A 5 Pulley Shaft Washer 1 OD 9165502 6 Gearmotor 3027302 7 Socket Head Cap Screw M6 X 16 mm 3011075 8 Button Socket Cap Screw M6 X 16 mm 3001189 9 Retaining Ring 18 mm 3024072 10 Timing Belt Pulley 8 mm Belt 3041604 11 Keystock 6 mm X 6 mm X 1 125 9165544 12 Socket Set screw 1 4 20 X 3 8 3007003 13 8mm Chain Belt 9MC3041184 84 14 Flat Washer 3 8 302...

Page 76: ...Front Micro Bushing 9155011 4 Female Rod End 3 8 24 3034002 5 Polyurethane Micro Bushing 0 875 9165563 6 Hex Head Bolt 3 8 16 X 2 1 2 3008006 7 Wrought Flat Washer 3 8 3020010 8 Hex Head Bolt 3 8 24 X 1 3 4 3054032 9 Hex Head Bolt 3 8 24 X 1 1 4 3054031 10 Polyurethane Micro Washer 0 875 9165564 11 Micro Lock L 9165541 12 Ch2 Rear Micro Mounting Rod End 9150069 13 Micro X Y Adjustable Screw 809005...

Page 77: ... 25 Plastic Washer 1 9165542 26 Finished Hex Jam Nut 3 8 24 3013015 27 Split Lock Washer 1 4 3022001 28 SAE Washer 1 4 3021015 29 Button Socket Cap Screw 1 4 20 X 1 3001004 30 Retractable Spring Plunger 3033090 31 Micro Target Black On Yellow 5020169 32 Spacer 1 OD 9165538 33 Safety Cable Clip 1 26 9150128 34 Button Socket Cap Screw 8 32 X 3 8 3001031 35 Wrought Flat Washer 5 16 ZP 3020007 36 Hex ...

Page 78: ...m 3009303 3009303 6 Grommet Rubber 1 3 8 OD X 7 8 7001028 7001028 7 Dome Plug 1 2 Hole 1018009 1018009 8 Snap Open Energy Chain 9165410 2 9165410 2 9 Energy Chain Mounting Bracket 1017430 1017430 10 Front Proximity Bracket 9165517 9165517 11 Proximity Spring 9165518 9165518 12 AC Head Control Box 4 77 X 8 69 9163081 C 9163081 C 13 Snap In Plug 13 16 Hole Diameter 7025023 7025023 14 Head Cover Box ...

Page 79: ...8 16 X 5 8 3001020 3001020 22 Hex Head Bolt 3 8 16 X 1 2 3008149 3008149 23 Button Socket Cap Screw 6 32 X 3 16 3001112 3001112 24 Wrought Flat Washer 5 16 ZP 3020007 3020007 25 Split Lock Washer ZP 5 16 3022003 3022003 26 Button Socket Cap Screw 5 16 18 X 3 4 3001046 3001046 27 Machine Screw Washer ZP 10 3021008 3021008 28 Button Socket Cap Screw 10 24 X 3 8 3001003 3001003 29 Proximity Stroke St...

Page 80: ...Flat Washer 1 1 4 ID 3020034 3 Finished Hex Nut ZP 1 1 4 12 3013085 4 Leveling Bolt Base 9362221 5 Base Leveling Bolt 12 9370109 7 Servo Drive Cover 9150375 8 Base Right Side Cover 9150376 R 9 Base Left Side Cover 9150376 L 10 Adjustable Trigger Lock 3060000 11 Bearing Cone 3023001 12 Bearing Cup 9150125 13 Bearing Holder Ring 9162135 14 Electric Box 9165605 C 15 Sub Panel 9165614 B 16 Electric Bo...

Page 81: ...ximity Mounting Bracket 9162161 20 Filter Regulator 3 4 2020091 Replacement Filter 2019114 A Rear Screen Holder Micro Assembly UL CE Rear Screen Holder Micro Assembly UL CE Part Name Part Number All Models 1 Rear Screen Holder Bracket 9165537 2 Screen Holder Hanger 9162031 3 Split Lock Washer ZP 5 16 3022003 4 Bumper 0 625 OD X 75 LG 9165534 5 Button Socket Cap Screw 5 16 18 X 7 8 3001029 6 Socket...

Page 82: ...Fitting Male Swivel Elbow 10 32 2003031 15 Front Rear Screen Holder Screw Assembly 9162028 16 Key Locking Insert 3013106 17 Rear Micro Bushing 9150101 18 Rear Micro Mounting Rod End 9150069 19 Rear Micro Lock Bolt 0 625 9150081 20 Rear Micro Lock Nut 9150082 21 Rear Micro Screw 8090143 22 Right Side Read Micro Clevis 9362062 23 Finished Hex Jam Nut ZP 3 8 16 3013014 24 Threaded Rod 9150068 25 Fini...

Page 83: ...r All Models 1 Upper Carousel Weldment 9165550 2 Registration Fork 9151077 A 3 Whiz Lock Bolt 3 8 16 X 1 3003000 4 Top Cover 9165641 5 Snap In Plastic Pull Handle 3032055 6 Reservoir With Level Switch 2007102 7 Oil Reservoir Bracket 9130062 8 SAE Washer 1 4 3021015 9 Button Socket Cap Screw 1 4 28 X 1 2 3001083 10 Lift Proximity Mounting Bracket 9151112 11 Proximity Switch Round 1010223 12 Lower C...

Page 84: ...9073 18 Split Lock Washer ZP 7 16 3022004 19 Finished Hex Nut 7 16 20 3013012 20 Finished Hex Jam Nut ZP 3 8 16 3013014 21 Whiz Lock Bolt 3 8 16 X 1 3003000 22 SAE Washer 7 8 3021004 23 Finished Jam Nut ZP 7 8 14 3013000 24 Brass Coupling Male 1 4 X 1 8 2002019 25 Coupling Brass 1 8 NPT 2007003 26 Elbow Brass Coupling 1 4 1 8 2002007 27 Fitting Grease 1 8 NPT 45 Degree 2003032 28 Tubing Soft Coppe...

Page 85: ...0 A 2 Registration Fork 9151077 A 3 Whiz Lock Bolt 3 8 16 X 1 3003000 4 Top Cover 9163409 5 Reservoir With Level Switch 2007102 6 Oil Reservoir Bracket 9130062 7 SAE Washer 1 4 3021015 8 Button Socket Cap Screw 1 4 28 X 1 2 3001083 9 Lift Proximity Mounting Bracket 9151112 10 Proximity Switch Round 1010223 11 Lower Carousel Machine 9163431 12 Spider Arm Mounting Angle 9163434 13 Cam Follower 30230...

Page 86: ... ZP 7 8 14 3013000 23 Brass Coupling Male 1 4 X 1 8 2002019 24 Coupling Brass 1 8 NPT 2007003 25 Elbow Brass Coupling 1 4 1 8 2002007 26 Fitting Grease 1 8 NPT 45 Degree 2003032 27 Tubing Soft Copper 1 4 38 75 9163430 1 28 Tubing Soft Copper 1 4 48 88 9163430 2 29 Pallet Stop Arm Tube 9166501 Rear Bearing Assembly UL CE Rear Bearing Assembly UL CE Part Name Part Numbers All Models 1 Bearing Castin...

Page 87: ...ssembly UL CE Part Name Part Number All Models 1 Front Screen Holder for Air Locks 9159051 A 2 Threaded Rod 9152005 12 3 Key Locking Insert 3013106 4 Double Acting Air Cylinder 2009023B 5 Fitting Male Swivel Elbow 2003031 6 Screen Frame Locking Bar 9150111 7 F R Screen Holder Screw 9162028 8 Socket Cap Screw 8 32 X 5 8 3009051 9 SAE Washer 3 4 3021005 10 Finish Hex Jam Nut 3 4 16 3013031 ...

Page 88: ...1232 3 Steel Ball 3 8 3023104 4 Off Contact Regulator 8051244 A 5 Selector Lever 9162158 6 Off Contact Bronze Pusher 0 341 8051239 7 Button Socket Cap Screw 1 4 20 X 3 4 3001001 8 Wrought Flat Washer 5 16 3020007 9 Off Contact Stringer 8080238 10 Down Plate Weldment 5 8080233 11 Down Plate Weldment 15 31 8080243 12 Lift Compression Spring 9080215 13 Off Contact Lever 8080236 14 Flat Socket Cap Scr...

Page 89: ...858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 050316 Central Off Contact Assembly UL CE Part Name Part Number All Models 17 Spacer Brackets 9165628 18 Off Contact Slides 8051242 19 Hex Head Bolt 1 4 20 X 1 3008001 20 Elastic Stop Nut 1 4 20 3012000 ...

Page 90: ...131376 3 Ball Screw Bumper 3 5 9131384 4 Ball Screw Bumper 3 5 Square 9150424 5 Needle Roller Bearing 3023460 6 Single Row Angular Contact 3023089 7 Ball Screw Shaft 9150441 8 Reinforcement Plate 9131374 9 Index Cast Supply Plate 9131367 10 Index Nut Housing Finish 9131365 11 Index Clevis 8121252C 12 Oil Tube Support 9152078 13 Ball Screw Cover 9131378 A 14 Oil Shield Angle 9131379 A 15 Oil Tube S...

Page 91: ...cket 9131382 B 28 Snap Action Switch Roller Type 1020242 29 Locking Nut M30 X 1 5 3013143 30 Retaining Ring 42 mm 3024047 31 Retaining Ring 25 mm 3024046 32 Proximity Bracket All Index 9154184 33 Proximity Switch Round 1010293 34 Fitting Grease 2003032 35 Button Socket Cap Screw 10 24 X 3 8 3001003 36 Cover Mounting Bracket 9131383 37 Clevis Bumper 9131387 38 Motor Coupling 24 mm 2007069 39 Motor ...

Page 92: ...2 Oil Splash Shield 9131388 3 Linear Way Slide With Two Blocks 3030085 4 Index Support 9163416 5 Dowel Pin 3 8 X 1 3014040 6 Fitting Elbow 1 8 NPT M6 X 75 2005104 7 Fitting Male Connector 1 8 NPT 2003000 8 Fitting Male Connector 3 8 NPT 2003002 9 Button Socket Cap Screw 10 24 X 3 8 3001003 10 Dowel Pin 1 4 X 1 3014001 11 Split Lock Washer 3 8 3022002 12 Finished Hex Nut 3 8 16 3013007 13 Socket Ca...

Page 93: ...012003 4 Split Lock Washer 1 4 3022001 5 Washer 1 4 3021015 6 Split Lock Washer 3 8 3022002 7 Hex Head Bolt 1 4 20 X 1 2 3008106 8 Socket Cap Screw 3 8 16 X 1 1 2 3009001 9 Finished Hex Nut 1 4 20 3013004 10 Control Box Weldment 9470362 B 11 Control Panel With Artwork 9166507 F 12 Combo Pan Head Machine Screw 6 32 X 3 8 3004001 13 MTA Mounting Plate 9470371 14 Self Clinch Standoff 6 32 X 1 2 30132...

Page 94: ...51064 3 Button Socket Cap Screw 3 8 24 X 1 1 2 3001078 3001078 4 Spherical Washer 422 X 75 9102153 9102153 5 Finished Hex Jam Nut 3 8 24 3013015 3013015 6 Wrought Flat Washer 5 16 3020007 3020007 7 Elastic Stop Nut 5 16 18 3012001 3012001 8 Right Locking Cam 9050153 C 9050153 C 9 Left Locking Cam 9050154 C 9050154 C 10 Front Spider Arm Cover 2 9PL0082 9PL0082 11 Support Angle Bracket 9163493 91634...

Page 95: ...el UL CE Part Name Part Number All Models 1 Oil System Sub Panel 9150452 2 Valve 24VDC 1 Watt 2012055 3 Muffler 1 8 2014002 4 Socket Cap Screw 1 4 20 X 1 3 4 3009020 5 Air Two Injector Pump 2007084 6 Fitting Male Connector 1 8 NPT 2003000 7 Fitting Male Elbow 1 8 NPT 2003005 8 Elastic Stop Nut 1 4 20 3012000 9 Pan Head Machine Screw 6 32 X 1 1 4 3004022 10 Hex Nut 6 32 3013020 ...

Page 96: ...ly UL CE Part Name Part Numbers All Models 1 Front End Plate 9165531 2 Idler Roller Shaft 9165532 3 Idler Roller 9165533 4 Ball Bearing 3023097 5 Retaining Ring 5 8 3024041 6 Bumper 9165534 7 Lock Spacer 9165516 8 Socket Cap Screw 10 24 X 5 8 3009045 9 Socket Cap Screw 1 4 20 X 3 4 3009022 10 Flat Socket Cap Screw 5 16 18 X 1 3 4 3010034 11 Socket Cap Screw 5 16 18 X 3 4 3009005 ...

Page 97: ...s 1 Head Control Plate 9151502 A 2 Air Switch 4 Way Ports 2018011 3 Fitting Male Swivel Elbow 10 32 2003031 4 M 5 Stainless Plug 2003331 5 Fitting Male Swivel Elbow 10 32 2003031 6 Fitting Male Connector 10 32 NPT 2003023 7 Switch Push Button and Nut 1010006 8 Potentiometer 1029020 Knob with Set Screw 3033006 9 Fitting 1 4 In X 4 5 32 Out 2003163 10 Fitting Y 5 32 Tube w Hole 2003024 11 Button Soc...

Page 98: ...rk 9150151 7 Pivot Bracket 2009232 8 Double Acting Cylinder 1 1 16 2009031 9 Universal Flow Control 1 4 2018079 10 Female Rod End 3034011 11 Finished Hex Jam Nut 5 16 24 3013032 12 Double Index Proximity Mounting Bracket 9163428 13 Hex Head Bolt 3 8 16 X 1 1 2 3008005 14 Socket Cap Shoulder Screw 3 8 X 1 1 4 3006007 15 Button Socket Cap Screw 1 4 20 X 1 2 3001005 16 Flat Washer 3 8 3020010 17 Fini...

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