M&R Challenger II 12 COLOR Manual Download Page 123

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Replacement Parts

M&R Printing Equipment, Inc. - Glen Ellyn, Illinois

137

Lift Cylinder 6" Bore 2" Stoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2009302

Off-Contact Down Plate #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8051232

Off-Contact Parallel Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8080236

Off-Contact Stringer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8080238

Registration Bearing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8362408

Left Locking Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9050154

Right Locking Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9050153A

Bearing Holder Ring 15.761" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150127

Pallet Base Machined 15" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150335

Lift Proximity Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150046

Upper Carousel (14 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150050

11A

Upper Carousel (12 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150840

Control Box Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150385

Base Weldment 58" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150350

Screw Index Base Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150071

Guide Shaft Spacer 12.25" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150072

Screw Bearing Block 12.25" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150073

Screw Ball Nut Housing 11.25 Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150074

Indexer Mounting Plate 14.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150075

Motor Mounting Bracket 6.25" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150076

Indexer Cover 30.25" LG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150077

Index Support Tube 49.5" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150078

Ball Bearing Screw 28.88" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150079

Indexer Support Bar 8.61" Lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150091

Bearing Flange - Dia. 4.49" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9105252

Distance Bushing - Dia. 1.5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9105258

Std. Duty NYLA-K Flange Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3023052

Closed Pillow Block - Dia. 1 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3023087

Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3023088

Single Row Angular Contact Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . .3023089

Class “L” Shaft - Dia. 1 1/2" x 24 1/4" Lg. . . . . . . . . . . . . . . . . . . . . . . . . .3030028

Lock Nut with Lock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3013010

1" Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2007069

2 Way Conn. Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9151147

Index Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8080252A

Ball Screw Limit Switch Accuator 1.5" Lg. . . . . . . . . . . . . . . . . . . . . . . . .9150152

Center Cover (12 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150849

36A

Center Cover (14 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150097

Small Top Cover (12 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150844

37A

Small Top Cover (14 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150098

Top Cover (12 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150847

38A

Top Cover (14 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150099

Pallet Registration Bar (12 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150857

39A

Pallet Registration Bar (14 Color) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150137

Pallet Stop Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9150136

Ref. No.

Description

M&R Part Number

Base Assembly

Summary of Contents for Challenger II 12 COLOR

Page 1: ...The M R 050605MS 45 00 M R Printing Equipment Inc www mrprint com Toll Free 1 800 736 6431 International 847 967 4461 MAN CH2 Challenger II mrprint com...

Page 2: ...the product and the contents of this publication This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained he...

Page 3: ...product such as elec trical power requirements Model No Serial No and schematic number In the event that replacement parts are to be ordered for any M R NuArc or Amscomatic product always supply the f...

Page 4: ......

Page 5: ...hallenger Series II Should you have any questions regarding the operation or maintenance of your new M R Challenger Series II M R s world wide Technical Service and Support Network is available to you...

Page 6: ......

Page 7: ...ral Off Contact 13 Operator Controls 15 E 300 Operator Interface 25 Preventive Maintenance Procedures 47 Pallet Leveling Procedure 71 Proximity Switch Location 75 Index Lift Cylinder Cushion Adj 78 Id...

Page 8: ......

Page 9: ...es such as Underwriters Laboratories in the United States and the European Economic Community CE Standards and Directives However it is possible that dangerous condi tions which can cause serious inju...

Page 10: ...p ment at all times All safety and danger notices must be kept in readable condition at all times Training of Equipment Operator s Only properly trained Operators may run the equipment The competence...

Page 11: ...any time the equipment is in operation 3 This Operator s Manual includes information regarding the proper preventative maintenance procedures When ever personnel are performing preventative maintenan...

Page 12: ...der the influence of alcohol or prescription drugs Shut off the equipment immediately if any malfunction occurs or appears imminent Report any unsafe equipment or condition promptly in order that cor...

Page 13: ...made to provide accurate electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use of the indicate...

Page 14: ...70 Latest Edition M R Printing Equipment Inc reserves the right to alter specifications in the manufac ture of its products M R Printing Equipment Inc Glen Ellyn Illinois i IMPORTANT 6 SPECIFICATIONS...

Page 15: ...n the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See diagram above...

Page 16: ...ries II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See diagram above Failure to use a refrigerated compressed air chiller...

Page 17: ...screen frame specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use or misuse of the indicated specificati...

Page 18: ...enger Series II 1 Locate where your frames width falls along the left side of the chart 2 Now find where the frame length falls along the bottom of the chart As long as these two dimensions come toget...

Page 19: ...nufacturer s Rating Plate on each flash cure unit for specific electrical requirements Provide one 16 squeegee blade ready to install at every station size 1 7 8 x 3 8 Please note squeegee blades are...

Page 20: ...f the hardware listed below is not included with the equipment upon delivery please contact our Customer Service Dept at 1 800 736 6431 for assistance 3047001 Sleeve Anchor 1 2 x 2 1 4 4 4 4 3047000 S...

Page 21: ...tion unless you have the optional rear micro 5 Install all squeegees and flood bars Place a small amount of ink in the screen to start with This way if the color is incorrect clean up won t be much of...

Page 22: ...djust the lever the index table should be in the lowered position Taking your left hand and lifting up on the stringer you can now manually move the lever to the desired position for the off contact s...

Page 23: ...tem The individual controls and their functions are described as fol lows Main ON OFF switch location See figure 1 Print Station Control Switches To the extreme left of the Main Control panel the indi...

Page 24: ...the lower position This switch commands the system to operate in either Automatic or Manual mode of opera tion To operate the index system one complete cycle press the toggle switch down to Manual You...

Page 25: ...stop system operation under normal operating conditions To stop the system in an Emergency situation press the red mushroom shaped button In This will result in all print stations shutting down the re...

Page 26: ...dex dwell time are available on page 43 of this manual NOTE When the Operation Mode toggle switch is selected to the middle or OFF position the index system will NOT operate Test Print Toggle Switch T...

Page 27: ...aced in the Rear position the print carriage will stop at the rear inside of the print head and the image area will be clear of ink A small red L E D located in the tip of the toggle handle will illum...

Page 28: ...holder assembly To release the screen frame simply move the toggle switches to the Off position and remove the screen frame from the holder assembly 3 Squeegee Speed Adjustment The squeegee speed may...

Page 29: ...VICE OR APPLIANCE CHECK TO BE SURE THAT ALL CONTROL DEVICES AND APPLIANCES ARE WORKING AND FUNCTIONING PROP ERLY BEFORE BEGINNING ANY OPERATION OF THIS EQUIPMENT SHOULD YOU DETERMINE THAT ANY CONTROL...

Page 30: ...ndle To unlatch push the handle lever DOWN Be sure that the U shaped locking bracket is clear of the latch then move the front frame holder assem bly up 180 degrees to the lock position A spring loade...

Page 31: ...he angle will result is less ink deposit The same holds true for the angle of the flood bar as well Set the angle for the squeegee and flood bar to middle range an approx 30 40 degree angle See illust...

Page 32: ...ired See illustra tion below The AC drive print stations include an adjustment for setting of the off contact distance Off contact is defined as the dimension between the bottom of the screen fabric a...

Page 33: ...will be replaced with REVOLVER b Directly below the L E D indicators is the L C D display window Information regarding operation programming and system status are displayed here c Directly below the L...

Page 34: ...the Index ON proximity switch which reads the carousel index cam followers is activated GLUE This indicator will display a green L E D when ever the optional M R Annamister spray guns are activated CC...

Page 35: ...rner of the screen the current time of day is displayed See Figure 4 at the right The Shift Counter displays the count for the production shift The Shift Counter may be reset using the arrow keys the...

Page 36: ...unds an audible signal when the last shirt in the count is loaded onto the press For example if you entered 360 print cycles in the Set Counter menu when the Left Counter menu display reaches the last...

Page 37: ...ss the ARROW DOWN key until the numerical value for Quartz time starts to flash con firming its selection Now enter the numerical value using the number keys maximum 15 0 seconds minimum is 0 seconds...

Page 38: ...o activate the revolver mode simply press the ENTER key one time The ON OFF indication will now change to ON See Figure 8 and 9 at the right Pressing the ENTER key once again will change the indi cati...

Page 39: ...ates that the print station is operating in the Flash mode The Pallet No indication provides a visual indication of how many pallets are entered in the program sequence for each revolution of the inde...

Page 40: ...ate in either print or flash operation See Fig 11 at the right Double Switch The third sub menu selection in the Options menu is Double Switch Double Switch is used to command indi vidual print statio...

Page 41: ...n Now press the RETURN ENTER key Each time you press the RETURN ENTER key the indication will tog gle from Standard to Enhanced and vice versa See Fig 13 at the right In the Standard mode pressing the...

Page 42: ...to the Print position Pressing the Print push but ton a third time will command the index table to return to the down position and the print carriage to chop back to the Flood position Setup Mode On...

Page 43: ...ear ink well area of the screen into the active image area of the screen The Ink Dip Every feature does this for you auto matically Use the ARROW keys to locate the flashing frame at the left of the f...

Page 44: ...ution sub menu item The Spray Every Revolution menu item permits the system Operator to program the M R Annamister to apply adhesive to the printing pallets based on the number of revolutions of the p...

Page 45: ...press the RIGHT ARROW key so that the flashing cursor is located under the current indication Now using the numerical keys enter the desired delay time then press the ENTER key Your selection is now...

Page 46: ...me which may be entered is 10 seconds The minimum down time is 1 second Use the Arrow keys to place the flashing frame on the indication at the right Then press the number key or keys which repre sent...

Page 47: ...ndex mode Use the Arrow keys to place the flashing frame on the Single Double indication at the right Now press the Enter key Each time you press the Enter key the indi cation will toggle from Single...

Page 48: ...TER key See Fig 22 at the right INDEX No is used as a visual indicator to advise the sys tem Operator how many index cycles remain before auto matic lubrication will take place MANUAL OILER permits th...

Page 49: ...creen will confirm its operational integrity Should an indication fail to respond then investi gation of the operation of that particular proximity switch is indicated See Figure 25 at the right MOTIO...

Page 50: ...press the MPR Data key The display will read Job number and Message Code See Figure 26 at the right As you access the MPR DATA menu the numerical value for Job number will automati cally start to flas...

Page 51: ...selection Use the numerical keys to enter the current hour and minutes of the day then press the ENTER key Upon pressing the ENTER key you will be prompted to select either AM or PM Use the ARROW UP o...

Page 52: ...y OFF Wait Enter Program Revolution No 181716151413121110987654321 Pallet No 0 Job No Date 00 00 00 00 00 Job Clear OFF Alarm Enabled OFF HARDWARE TEST Panel Test Proximities Test Motion Card Test Ser...

Page 53: ...Parameter Error 32 47 0000 Servo Status 0000 HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion Card History Other Tests SERVO MOTION CARD HISTORY 1 0000 NONE 2...

Page 54: ...rint com May 2005 M R Printing Equipment Inc Glen Ellyn Illinois E 300 Operator Interface 46 MAIN MENU SCREEN PLC Identity No Program Version No MTA No MPR DATA Job No Message Code SERVICE DATA DATE A...

Page 55: ...maintenance of machines and equipment in which the unexpected energization or start up of the machines or equipment or release of stored energy could cause injury to employees This standard applies to...

Page 56: ...he equipment The manual shut off valve is in the Open position as shown in Fig 4 at the right See top illustration at the right 5 Remove lock out and tag and restore electrical power to the equipment...

Page 57: ...is equipment Refer to pages 55 and 56 of this manual for information regarding lock out tag out procedures CAUTION 1 Using a clean cloth moistened with 10 wt non detergent oil clean away any accumulat...

Page 58: ...s we suggest the use of a shop style vacuum cleaner Use a soft brush attachment and carefully vacuum the area around the fresh air intake vents and the circulation fan and finger guard assembly See il...

Page 59: ...ir bowl 1 4 turn to the left then pull straight down Inspect the inside of the reservoir for indications of standing water or excessive moisture If water or excessive moisture is discovered in the res...

Page 60: ...1 1 Standard pump action grease gun CAUTION To prevent possible injury to personnel and or damage to the equipment lock out and tag the electri cal service and compressed air supply to this equipment...

Page 61: ...ervoir and dispose of used lubricant as necessary 3 The amount of oil which is introduced to both the linear bearing assembly and the ball screw assembly is pre set at the factory In the event that th...

Page 62: ...e sub menus to select OILER Now press the ENTER key The first sub menu OIL EVERY _ INDEXES is used to enter a value from 0 to 999 For example if you enter the number 20 which is the value pre set at t...

Page 63: ...es 55 and 56 of this manual for information regarding lock out tag out procedures CAUTION The frequency of the following preventive maintenance procedure is based on a 8 hour daily production shift or...

Page 64: ...ir line lubricator assembly A proper rate of flow will be 1 drop of oil for every 2 complete press cycles 2 Should the oil flow rate require adjustment use the small standard blade screw driver and ad...

Page 65: ...nce procedure is based on a 8 hour daily production shift or 40 hour work week CAUTION To prevent possible injury to personnel and or damage to the equipment lock out and tag the electri cal service a...

Page 66: ...40 hour work week Pneumatic Print Stations Only 4 Using a suitable wiper or cloth shop towel remove old grease from the print carriage guide shafts on each print sta tion Using a small painters brush...

Page 67: ...ncy of the following preventive maintenance procedure is based on a 8 hour daily production shift or 40 hour work week CAUTION To prevent possible injury to personnel and or damage to the equipment lo...

Page 68: ...electri cal service and compressed air supply to this equipment Refer to pages 55 and 56 of this manual for information regarding lock out tag out procedures CAUTION 1 Using a suitable wiper or cloth...

Page 69: ...hour work week CAUTION To prevent possible injury to personnel and or damage to the equipment lock out and tag the electri cal service and compressed air supply to this equipment Refer to pages 55 an...

Page 70: ...ervice and compressed air supply to this equipment Refer to pages 55 and 56 of this manual for information regarding lock out tag out procedures CAUTION 1 Using a suitable wiper of cloth shop towel re...

Page 71: ...hour daily production shift or 40 hour work week CAUTION To prevent possible injury to personnel and or damage to the equipment lock out and tag the electri cal service and compressed air supply to t...

Page 72: ...cro registration reference grid Lock the micro registration lock knobs by turning clockwise Using a small painters brush apply white lithium grease along the entire threaded shaft c for each micro reg...

Page 73: ...UTION To prevent possible injury to personnel and or damage to the equipment lock out and tag the electri cal service and compressed air supply to this equipment Refer to pages 55 and 56 of this manua...

Page 74: ...CAUTION To prevent possible injury to personnel and or damage to the equipment lock out and tag the electri cal service and compressed air supply to this equipment Refer to pages 55 and 56 of this ma...

Page 75: ...ed air supply to this equipment Refer to pages 55 and 56 of this manual for information regarding lock out tag out procedures CAUTION 3 Adjust the 1 4 20 X 1 1 4 allen head cap screw in a clockwise di...

Page 76: ...e indexer chassis 3 Remove the communication cable from the CPU unit using the small phillips screw driver Open the access door on the CPU unit to expose the battery and battery connec tor 4 Remove th...

Page 77: ...rn OFF the electrical power to the equipment If the electrical power is not ON turn it ON 2 Open the access door on the lower electrical component cabinet mounted to the indexer chassis 3 Open the acc...

Page 78: ...ve an invaluable ref erence in the future The space below provides a convenient means of recording the preventive maintenance pro cedure described in the Preventive Maintenance section of this manual...

Page 79: ...nting bar flood position Mounting Bar with the extended chopper cylinders See Fig 3 top right 3 Adjust the flood bar for zero angle Loosen the two ratch et type knobs on both sides of the mounting bar...

Page 80: ...ed for leveling the pallets See Fig 8 NOTE If your machine has the Central Off Contact Lever make sure it is set for the highest position least amount of off contact See Fig 9 8 Now go ahead and move...

Page 81: ...ead back and forward by hand and adjust the base pallet frame so that surface of the pallet is one business card 010 from the edge of the flood bar throughout the length of the print stroke of the hea...

Page 82: ...Leveling the Pallets M R Printing Equipment Inc Glen Ellyn Illinois 74 NOTES Challenger II mrprint com...

Page 83: ...dis engaged from the index table A small L E D on the switch illuminates confirming the switch operation and the fork clevis position The switch is mount ed to the index clevis assembly See illustrat...

Page 84: ...oad and unload stations See illustrations at right REAR PROX On AC Print Station The function of this proximity switch is to signal the PLC that the print station carriage is at the rear of the print...

Page 85: ...e See illustration at left B A HOME PROXIMITY SWITCH This proximity switch is used during the initial installation and set up of your M R Challenger Series II press The Home proximity switch is used i...

Page 86: ...e retraction lowering of the cylinder pis ton while the adjustment on the top is used for the exten sion raising of the cylinder piston On some models the adjustment is made using a small blade screw...

Page 87: ...is an indication that the red emergency stop push button has been activated pushed IN K4 Servo Alarm Relay This relay is used to monitor the Servo Amplifier Unit Should a Servo Alarm condition occur...

Page 88: ...Idec Relay Identification NOTES 80 Challenger II mrprint com...

Page 89: ...tration forks INDEX ON PROX ERROR This alarm will appear if the signal from the index on prox is either staying on at all the time or the signal is not being sent to the plc after the table has been a...

Page 90: ...n the CPU for the plc runs low on voltage or if it is disconnected If the alarm battery low plc appears do not turn the power off to the machine or the plc will loose it s program The battery in the p...

Page 91: ...h Check to be sure that your compressor is turned ON and the shut off valve is open Adjust the main air regulator to at least 100 lbs minimum per square inch 2 Carousel arms are not located in the cor...

Page 92: ...d ON and the shut off valve is open Adjust the main air regulator to at least 100 lbs minimum per square inch 4 The lift valve solenoid coil on the Mac valve may have failed Remove the base access cov...

Page 93: ...position Push the Reset button for the servo motor to return to the Start position Press the Reset button for one second 4 The carousel is located in the wrong position Carousel arms are not located i...

Page 94: ...uiring adjustment Push the Emergency stop push button Check to see if the proximity switch mounted to the underside of the print station support arm is loose Before tightening adjust so that the proxi...

Page 95: ...t No Qty Description Image 1017159 2 Push Button Switch Print 1017157 2 Toggle Switch On Off LED Green Yellow 1010007 2 Toggle Switch with Lever Seal Double Pole 1036020A 1 Line Filter 20AY01 20 Amp U...

Page 96: ...88 Part No Qty Description Image 2003031 2 Fitting Male Swivel Elbow 10 32 8090056 2 Micro Side Adjusting Screw 3041184 76 inches 8mm Poly Chain Belt 12mm Wide 9150940 2 Bumper 625 OD X 75 Long 30320...

Page 97: ...A 89 Part No Qty Description Image 9050153A 2 Right Locking Cam No Tools Pallet 9050154 2 Left Locking Cam No Tools Pallet 2003023 2 Fitting Male Conn 10 32 NPT 2009023B 2 Double Acting Air Cylinder 1...

Page 98: ...Inc Glen Ellyn Illinois 60137 U S A 90 Part No Qty Description Image 8010003 2 Screen Holder Screw Assembly 8090057 2 Micro X Y Adjusting Screw 3034002 2 Female Rod End 3 8 24 9150069 2 Rear Micro Mou...

Page 99: ...yn Illinois 60137 U S A 91 Part No Qty Description Image 2001080 10 ft Tubing Nylon 1 4 OD Red 2001000 30 ft Tubing Polyurethane 1 4 Black 2001001 30 ft Tubing Nylon 5 32 Black 7017000 1 10 wt Non Det...

Page 100: ...2 Part No Qty Description Image 1010011 1 Toggle Switch 1009004 1 Vent Fan 1010001A 1 Reset Push Button ABW210 G 1010082D 2 Round Proximity Switch NOTE Requires separate cable Part No 1010224 shown be...

Page 101: ...Part Number Toggle Switch 1017157 Push Button Switch 1017159 Toggle Switch 1010007 Emergency Stop Push Button 1010040 1 2 4 Toggle Switch 1017158 3 5 E 300 Operator Interface 1017295 6 Toggle Switch 1...

Page 102: ...Dip Relay K4 K5 1010204 6 Circuit Breakers See Pages 108 111 7 Contactor C1 1011516 8 Contactor C2 1011518 9 Vent Fan 1009004 Reference No Description M R Part No 4 3 2 1 5 6 7 8 9 Lower Index Electr...

Page 103: ...1017476 2 Central Processing Unit CPU 1017502 3 QX42 Input Module 1017501 4 QY10 Output Module 1017478 5 QY10 Output Module 1017478 6 QY10 Output Module 1017478 7 QO75M1 Position Module 1017503 8 QX4...

Page 104: ...0 Output Module 1017478 6 QY10 Output Module 1017478 7 QO75M1 Position Module 1017503 8 QX40 Input Module 1017477 Reference No Description M R Part No 4 3 2 1 5 6 7 8 PLC Rack 16 Color R Re ep pl la a...

Page 105: ...Unit CPU 1017502 3 QX42 Input Module 1017501 4 QY10 Output Module 1017478 5 QY10 Output Module 1017478 6 QY10 Output Module 1017478 7 QO75M1 Position Module 1017503 8 QX40 Input Module 1017477 9 QY10...

Page 106: ...Line Filters Part Name Part Number AC Line Filter 1036020A 1 R Re ep pl la ac ce em me en nt t P Pa ar rt ts s M R Printing Equipment Inc Glen Ellyn Illinois 60137 U S A 98 Challenger II mrprint com...

Page 107: ...Ellyn Illinois 60137 U S A 99 1 2 3 4 Part Name Part Number Contactor 1011518 Contactor 3RT1035 230 Volt Models 1011516 Terminal Block 1035001 Terminal Block Ground 1035005 1 Contactor 3RT1026 380 Vo...

Page 108: ...p CB4 1006475 5 Circuit Breaker 2 Pole 20 Amp CB5 1006457 6 Circuit Breaker 2 Pole 20 Amp CB6 1006457 7 Circuit Breaker 2 Pole 20 Amp CB7 1006457 Reference No Description M R Part No 4 3 2 1 5 6 12 Co...

Page 109: ...rcuit Breaker 2 Pole 3 Amp CB2 1006447 3 Circuit Breaker 2 Pole 0 5 Amp CB3 1006458 4 Circuit Breaker 1 Pole 8 Amp CB4 1006475 5 Circuit Breaker 2 Pole 25 Amp CB5 1006539 6 Circuit Breaker 2 Pole 25 A...

Page 110: ...p CB4 1006475 5 Circuit Breaker 2 Pole 25 Amp CB5 1006539 6 Circuit Breaker 2 Pole 25 Amp CB6 1006539 7 Circuit Breaker 2 Pole 30 Amp CB7 1006540 Reference No Description M R Part No 4 3 2 1 5 6 16 Co...

Page 111: ...rcuit Breaker 2 Pole 3 Amp CB2 1006447 3 Circuit Breaker 2 Pole 0 5 Amp CB3 1006458 4 Circuit Breaker 1 Pole 8 Amp CB4 1006475 5 Circuit Breaker 2 Pole 30 Amp CB5 1006540 6 Circuit Breaker 2 Pole 30 A...

Page 112: ...Alarm Relay K4 1010204 6 Ink Dip Relay K5 1010204 7 Relay Socket 2 Pole 1010206 8 Relay Socket 4 Pole 1011022 Reference No Description M R Part No 4 3 2 1 5 6 7 8 Power Supply Relays R Re ep pl la ac...

Page 113: ...g Equipment Inc Glen Ellyn Illinois 60137 U S A 105 1 3 Way Locking Receptical 1020292 2 Connector Multi Conn 3S 1020035 3 Vent Fan 1009004 4 Connector Multi Conn 2S 1020039 Reference No Description M...

Page 114: ...Valve for Squeegee Fld Bar 8090066 Air Lock Valve for Squeegee Fld Bar 8090066 Air Lock Valve with 90 Fitting 8090059 1 2 4 Air Lock Valve with Straight Fitting 8090060 3 Adjustment Knob 3033006 5 Pot...

Page 115: ...ing Equipment Inc Glen Ellyn Illinois 60137 U S A 107 Challenger II mrprint com 1 Auto Lubricator Reservoir with Bracket 9130061 2 Auto Oiler Volume Control Injector Pump 2007084 Reference No Descript...

Page 116: ...Glen Ellyn Illinois 60137 U S A 108 Challenger II mrprint com 1 Motor 1008463 2 Gear Reducer 3027280 3 Socket Hex Screw 3009074 4 Mounting Plate 9157197 5 Washer 3022002 6 Loc Washer 3022003 Referenc...

Page 117: ...c ce em me en nt t P Pa ar rt ts s M R Printing Equipment Inc Glen Ellyn Illinois 60137 U S A 109 Challenger II mrprint com M R Part No Description Reference No 1008476 Inverter Unit 1 1 Print Station...

Page 118: ...R Printing Equipment Inc Glen Ellyn Illinois 60137 U S A 110 Challenger II mrprint com 1 Regulator Filter Lubricator Combination 2020029 2 5 Micron Air Filter 2019047 Reference No Description M R Part...

Page 119: ...n Illinois 60137 U S A 111 1 12 Color Valve Block 2010049A 2 14 Color Valve Block 2010048A 3 10 Color Valve Block 2010050A 4 16 Color Valve Block 2011014 5 18 Color Valve Block 2011019 6 Individual Va...

Page 120: ...R Re ep pl la ac ce em me en nt t P Pa ar rt ts s M R Printing Equipment Inc Glen Ellyn Illinois 60137 U S A 112...

Page 121: ...Challenger b...

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Page 123: ...ket 6 25 Lg 9150076 20 Indexer Cover 30 25 LG 9150077 21 Index Support Tube 49 5 Lg 9150078 22 Ball Bearing Screw 28 88 Lg 9150079 23 Indexer Support Bar 8 61 Lg 9150091 24 Bearing Flange Dia 4 49 910...

Page 124: ...330 57 Off Contact Selector Lever 9150358 58 Lift Compression Spring 9150361 59 Cylinder Extension 9150362 60 Off Contact Regulator Down Plate 9150363 61 Lock Off Contact 9150364 62 Spacer Bracket 915...

Page 125: ...3 4 3009022 101 Bolt Fl Whiz Lock 1 2 13 x 1 3003003 102 Pallet Stop 3 875 x 2 x 5 9151136 103 Bolt Compression Spring 8080411 104 F T Socket Cap Screw 3 8 16 x 2 3054003 105 Fin Hex Jam Nut ZP 3 8 16...

Page 126: ...24 x 5 8 3009045 143 Ball Screw Nut 3063014A 144 Ball Screw Flange 3063014B 145 Clevis Guide Left 8121255 146 Hex Head Bolt 1 2 13 x 2 3 4 3008021 147 Snap Action Switch 1020244 148 Wrought Flat Washe...

Page 127: ...NEW BALL SCREW INDEX DRIVE ASSEMBLY Revised 12 27 00...

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Page 132: ...Challenger b...

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Page 134: ...A Screw Stud 3 8 16 8010013 20 Cylinder Air Lock 3 4 Bore 1 1 2 Stroke 2009023 21 Rear Screen Holder 9150084 22 Screen Frame Locking Bar 9150095 23 Socket Cap Screw 8 32 x 3 4 3009032 24 Cup Washer 80...

Page 135: ...Plug 1 7025004 62 External Retaining Ring 3024019 63 Machine Screw Washer 24 3021031 64 Stroke Adjustment Knob 4 16 9150035 65 Knob Brake Insert 3 16 Lg 9362111 66 Stroke Adjustment Spacer 9150039 67...

Page 136: ...85 105 Flexible Cable Bracket 9151111 106 Fitt Male Branch Tee Dia 5 32 Tube 2003147 107 Carriage Air Connector 1 Lg 9150018 108 Carriage Plate 11 25 Lg 9150034 109 Shock Stop Block 2 Lg 9150025 110 S...

Page 137: ...ket Cap Screw 10 24 x 7 8 3009134 132 Tool O Matic 1 Bore 31 Stroke 2009303 133 Cylinder Mounting Bracket 2 9150024 134 Socket Cap Screw 1 4 20 x 5 8 3009047 135 Kipp Elisa Male Handle 5 16 18 3032009...

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Page 170: ...used on the index plate for rotation of the index table carousel The rotating part on the machine to which the pallets are attached Also referred to as the Index Table carousel plate The lower machin...

Page 171: ...circuit which will have provision for electri cal connection to a circuit head print carriage The assembly to which the flood bar and squeegee are mounted imprint area The surface on which it is desir...

Page 172: ...distance between the bottom of the screen fabric and the top surface of the substrate that is to be printed off contact lever A mechanism designed to allow the adjustment of the off contact of all sc...

Page 173: ...on at which the print head will stop towards the inside of the machine registration The proper alignment of all the screens so that the printed image is reproduced on the substrate exactly as it appea...

Page 174: ...lors printed on a garment come so close that they almost touch but without leaving a gap between them Sometimes referred to as Butt Registration Timken bearing The tapered roller bearing on which the...

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Page 176: ...when returned FREIGHT PREPAID to M R Printing Equipment Inc 6200 W Howard Street Niles Illinois 60714 3400 U S A Customers must secure written authorization or authorization number from our Customer...

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Summary of Contents for Challenger II 12 COLOR

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M&R Challenger II 12 COLOR, Manual, Page: 123 / 176

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Summary of Contents for Challenger II 12 COLOR

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