Mandam ORKAN VARIO 3+ Instruction Manual Download Page 24

Bolted beam

bolt

   The roller protection actuator is connected to the tractor’s external hydraulics. At 

the end of the field, the operator must free the roller and then raise the plough. 

Then it should push the pin in using the actuator. During travel, the hook will point 

itself towards the bolt.  

4.13.  Assembly and dismantling of the end pair of plough bodies 

     Ploughs  marked  with  the  3+  and  4+  symbol  have  the 

ability to take on an extra beam together with a pair 

of  plough  bodies.  Before  assembling/dismantling,  the 

plough should be secured on a level / hard surface. A 

means  of  lifting  and  transporting  the  unit  should  be 

used. The weight of the complete unit ranges from 210 - 

265 kg depending on the equipment bolted to it. Before 

beginning  to  bolt  on  elements,  remove  the  plastic 

cap. Beams are bolted together with six M20x65 bolts. 

The complete set includes M20 nuts and Z 20.5 spring 

washers.

5  Operating the ORKAN VARIO plough

Daily maintenance

At the end of the each ploughing session, the plough should be cleaned of soil and 

plant residue. Check all bolted and pinned connections and the condition of the working 

components and other parts. In case of damage or wear, such parts need to be replaced. 

All loose bolt connections should be tightened and any damaged pins and cotters should 

be replaced. Before operation and after each wash, lubricate the grease points (chapter 

5.1). Never direct a stream of liquid at bearings.

Seasonal maintenance

After the ploughing season has ended, the plough must be cleaned, any damage 

done to the paint coating must be touched up and scratched surfaces thoroughly cleaned 

and protected. In addition, complete lubrication must be carried out. It is recommended to 

keep the agricultural machinery under shelter during any longer interval in its operation. 

However, if this is not possible, check the condition of the protection periodically and, if 

necessary, make up for any lubricant rinsed off by the rain 

5.1. Lubrication 

Before  lubrication,  grease  nipples  should  be  thoroughly  cleaned.  The  following  grease 

points should be lubricated depending on the intensity of use: 

  plough rotation axles (2 pieces) - 10 hours, 

24  

Summary of Contents for ORKAN VARIO 3+

Page 1: ...NDAM Sp z o o 44 100 Gliwice ul Toru ska 2 e mail mandam mandam com pl Tel 032 232 26 60 Fax 032 232 58 85 NIP 648 000 16 74 REGON P 008173131 INSTRUCTION MANUAL ORKAN VARIO PLOUGH 1st Edition Gliwice...

Page 2: ...nomy dated 21 October 2008 on the essential requirements for machinery Journal of Laws No 199 item 1228 and European Union Directive No 2006 42 EC dated 17 May 2006 Persons responsible for the machine...

Page 3: ...Hitching the plough to the tractor 17 4 4 Adjustment of the hitching bar height 18 4 5 Adjustment of the furrow width 18 4 6 Adjusting the first ridge 19 4 7 Levelling 20 4 8 Adjusting the furrow dep...

Page 4: ...at are important for safety reasons are marked with the following sign Machine identification Identification data concerning the plough are to be found on the nameplates located on the support frame w...

Page 5: ...rom loss and illegibility Signs and inscriptions that become lost or illegible should be replaced by new ones Table 1 Information and safety markings 5 Safety marking Meaning of the safety marking Pla...

Page 6: ...Meaning of the safety marking Stream of liquid under pressure risk of injury Place for attachment of transport belts Place located on the piece of machinery Actuators Upper section of hitching bar upp...

Page 7: ...oard wing 2 General Information 2 1 Construction of the ORKAN VARIO plough The ORKAN VARIO plough s construction 1 head 2 connector 3 actuator for smooth adjustment of VARIO s furrow width 4 gauge whe...

Page 8: ...eal for covering over crop residues and characterized by a low soil loosening intensity It creates a wide furrow which allows it to be used in cooperation with tractors having wide tires Openwork cyli...

Page 9: ...ating resistances compared to the knife cut form of ploughing This ensures furrow depth is maintained and longitudinal ploughing to ensure uniform depth of the furrow regardless of surface irregularit...

Page 10: ...Only MANDAM factory parts should be used during the warranty period The plough should be operated with caution and in particular Before starting each ploughing operation check the plough and the trac...

Page 11: ...or in accordance with the instructions remembering to secure the bolts and that the bolts are secured with cotter pins During towing of the plough by tractor it is forbidden to get between the agricul...

Page 12: ...th asphalt surfaces 6 10 km h on country roads or cobblestones not more than 5 km h on bumpy roads The driving speed must be adjusted to the road conditions and conditions prevailing on the road so th...

Page 13: ...ign for slow moving vehicles according to current traffic regulations should be mounted on the end of the plough s frame During transportation the plough should be raised to such a height that the min...

Page 14: ...ctor while the tractor s engine is running the plough is in operation or when its instruction manual are ignored travelling on public roads 3 6 Residual risk assessment Residual risks can be minimized...

Page 15: ...in both rear tyres of the tractor should be the same value to avoid the formation of uneven ridges Recommendations for the tractor The recommended distance between the far inner points of the rear ty...

Page 16: ...distance between the centre of gravity of the rear axle and the centre of the hitching pin of the equipment at the back d the distance from the centre of gravity of the agricultural machinery to the...

Page 17: ...TUZ lower connectors should be at the same height spaced apart by a distance corresponding to the space between the lower plough suspension points When hitching the plough to the tractor the agricultu...

Page 18: ...nd 57 cm from the ground depending on the type of tractor operating the plough In order to change the position of the hitching bar first remove the hitching bar from the plough s suspension system The...

Page 19: ...ion of the actuator reduces the furrow width while the maximum position of the actuator corresponds to the maximum furrow width 4 6 Adjusting the first ridge The width of the first ridge should corres...

Page 20: ...the depth of the furrow a transverse levelling adjustment must be made 4 8 Adjusting the furrow depth When attaching the upper connector to the longitudinal holes it is necessary to set the furrow dep...

Page 21: ...e the mould board and the share without interfering with the gauge wheel All rolling coulters should be uniformly aligned To change the operating depth of the rolling coulter support the cutting arm s...

Page 22: ...ding to the depth of the furrow The skim coulter set consists of a bracket bolted to the plough body holder This bracket supports the skim coulter standard to which the working components are bolted t...

Page 23: ...retraction against the plough 4 12 Soil compactor arm Za pomoc rub rzymskich i sworznia wyregulowa rami tak aby wa ugniataj cy porusza si w odleg o ci od odk adnic uniemo liwiaj cej osypywanie si na...

Page 24: ...hing session the plough should be cleaned of soil and plant residue Check all bolted and pinned connections and the condition of the working components and other parts In case of damage or wear such p...

Page 25: ...e any grease residue An excessive amount of grease causes dust and soil particles to cling and clog Markings indicate the points on the plough requiring regular maintenance i e lubrication 5 2 Worn ou...

Page 26: ...al position It needs to be turned and adjusted accordingly The tightening torque of the sheared bolts should oscillate between 70 and 79 Nm 5 4 Gauge wheel Regularly control the pressure in the gauge...

Page 27: ...lic connections tighten the connector If this does not fix the problem replace the component or line with a new one Mechanical damage also requires replacement of the subassembly It is recommended to...

Page 28: ...ge cracks in or deformation of the frame that compromises the quality of the agricultural machinery and poses a danger if it continues to be operated the agricultural machinery must be scrapped Disass...

Page 29: ...plete replacement of the equipment with another unit free of defects should the operations listed in a and b fail to ensure proper operation of the equipment Warranty services are to be provided by th...

Page 30: ...1 WARRANTY CARD ORKAN VARIO plough Type Serial number Year of manufacture Sale date The guarantee is valid for 12 months from the date of sale Warranty services on behalf of the equipment s manufactur...

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