background image

Malco Products, Inc., 361 Fairview Avenue, Barberton, Ohio 44203 
Phone 800-253-2526 or 330-753-0361; Fax 330-753-2025                                  9-13-01 REV1 

Page 5

 

 

etting up the Malco Xtrax™ Model 1200 

Xtractor is an easy procedure if you 

follow a few basic  rules.  The first few 

times that you use your machine it is 

advisable to review the information contained 

in these instructions

 

 

O BEGIN – You have probably already 

removed the Xtrax™ from its box.  

However, if you have not, please do so 

by carefully tilting the box down flat on the 

floor with the handle side facing up toward 

the ceiling.  Now simply grasp the handle and 

lift up 

slightly

 while pulling the machine from 

the box.  When the machine has been pulled 

completely out of the box, tip upright so that 

the machine is resting on the wheels and 

casters.  Save your boxes in case you should 

ever need them for future shipping. 

 

NOW – it is time to check and see if any items 

are missing or if any damage occurred during 

shipping.  Your basic package should include: 

 

 

The Xtrax™ Xtractor 

 

One 25-foot power cord 

 

One vacuum hose 

 

One solution hose 

 

One clear plastic dome for the 

recovery tank 

 

One flat lid for the Solution Tank 

 

One empty-out nozzle 

 

One upholstery tool 

 

DAMAGES OR SHORTAGES MUST BE 

REPORTED WITHIN 24 HOURS OF YOUR 

RECEIVING THE EQUIPMENT OR NO CLAIMS 

OR ADJUSTMENTS WILL BE PROCESSED.   

 

Damages should be reported directly to the 

carrier and the distributor from whom you 

purchased your Malco Xtrax™ Model 1200 

Xtractor.  Shortages should be reported 

directly to your distributor.

 

 

IDENTIFYING FEATURES 

1)

 

Housing, Recovery Tank 

2)

 

Housing, Solution Tank 

3)

 

Dome Lid, Recovery Tank 

4)

 

Lid, Solution Tank 

5)

 

Preheat Switch with Indicator Light 

6)

 

Switch, Single / Dual Vacuum 

7)

 

Switch, Pump 

8)

 

Power Cord 

9)

 

Empty-Out Nozzle 

10)

 

Vacuum Inlet, Vacuum Hose Connector 

11)

 

Recovery Tank Drain 

12)

 

Latches, Upper to Lower Case 

13)

 

Handle, Built-in Push/Pull 

14)

 

10” Wheels, Non-marking

 


10

 

 

2

 

 

13

 

 

12

 

 

11

 

 

1

 

 

 

3

 

 

5

 

 

6

 

 

7

 

 

8

 

 

9

 

 

14

 

 

Summary of Contents for XTRAX 1200

Page 1: ...MALCO XTRAX MODEL 1200 XTRACTOR OPERATION MANUAL EDP 800137 Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 330 753 0361 800 723 2526 Fax 330 753 2025 Web www malcopro com ...

Page 2: ...ct lack of proper maintenance improper chemical use including dry cleaning solutions improper voltage abuse accident freezing flood or other naturally occurring incidents ALL IMPLIED WARRANTIES WHICH MAY ARISE UNDER STATE LAW INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON H...

Page 3: ...ed prior to the request the part will be shipped on an Open Account basis part plus freight If after receiving the part Malco determines that the part has a manufacturing defect and can be repaired the part will be repaired to normal working condition and returned freight collect to the owner as a spare part and no refund will be made Should Malco determine the part is covered by warranty and cann...

Page 4: ...emperature with water in the system DO NOT fill with dirty solution DO NOT dry vacuum with your Xtrax machine DO NOT run the pump dry DO NOT leave unused solution or recovered waste solution in machine after use DO NOT pull machine by the hoses or cords ALWAYS use a clean bucket to fill the Solution Tank ALWAYS fill your machine with hot tap water if available this will speed preheating ALWAYS ins...

Page 5: ... time to check and see if any items are missing or if any damage occurred during shipping Your basic package should include The Xtrax Xtractor One 25 foot power cord One vacuum hose One solution hose One clear plastic dome for the recovery tank One flat lid for the Solution Tank One empty out nozzle One upholstery tool DAMAGES OR SHORTAGES MUST BE REPORTED WITHIN 24 HOURS OF YOUR RECEIVING THE EQU...

Page 6: ...g Proceed to clean When cleaning a defoamer should always be used to prevent foam from being sucked through the vacuums While Malco Xtrax Liquid and Dry Carpet and Upholstery Cleaners are low foam some shampoos leave detergent behind after cleaning This residual shampoo can cause severe foaming in the recovery tank which can be sucked into the vacuums resulting potentially in damaging the machine ...

Page 7: ...of the power that the Xtrax requires and cause the breaker to overload As a result a 20 amp circuit is recommended for use with the Xtrax Model 1200 Xtractor EMPTYING THE MACHINE When you are finished cleaning first empty the Recovery Tank by slowly pulling up on the dump valve handle and allowing the Recovery Tank to empty into a 5 gallon bucket or floor drain Note that water will initially exit ...

Page 8: ...ctor indoors in a heated area However if the machine must be stored in freezing temperatures always make sure freeze protection instructions are followed RECOMMENDED MAINTENANCE 1 Thoroughly rinse the insides of solution and waste tanks with clean water after each use 2 Clean ball float screen in Recovery Tank after each use For easy servicing the Xtrax Xtractor has a tank and handle assembly that...

Page 9: ...Faulty pump motor Pump seals damaged Preheat clean switch in preheat position Replace fuse or reset breaker Replace faulty switch Check wiring diagram and repair the wire Replace the solution pump motor Replace pump or seals Put switch in clean position Little or no vacuum Fuse blown circuit breaker tripped in building Faulty vacuum switch Waste tank drain valve open Lint is clogging float shutoff...

Page 10: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 10 MALCO XTRAX MODEL 1200 XTRACTOR EXPLODED VIEW BASE ...

Page 11: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 11 MALCO XTRAX MODEL 1200 XTRACTOR EXPLODED VIEW TANK ...

Page 12: ... 2 C 03 02 CLAMP HOSE 1 4 4 1 C 03 13 CLAMP HOSE 1 3 4 20 2 C 03 2 CLAMP HOSE 2 24 1 C 03 3 CLAMP HOSE 2 1 4 32 6 Part Number Description Qty C 04 1 COTTER HAIRPIN 7 16 9 16 2 C 05 05 FILTER 1 4NPT 50MESH 1 C 06 GASKET BLOWER ARLON 1 4 2 C 07 2 GASKET DOME LID 1 C 07 3 GASKET VAC SEAL EDGE BASE 1 C 11 9 LATCH SOFT DRAW BLACK 2 C 13 5 PLUG HOLE NYLON 562 3 C 22 5 TAPE FOAM 2 5 C 23 8 WHEEL 10 1 2 B...

Page 13: ...AC HOSE ALUM 1 M 18 2 HINDGE SOLUTION LID EDGE 2 8 125 1 M 31 17 STANDOFF 5 7 EDGE 2 260 6 M 72 SPACER QUICK CONNECT 1 M 93 WASHER 219 X 625 18GA 2 Part Number Description Qty N 30 400 PANEL EDGE MALCO XTRAX 3 SWITCH 1 SC 05 025 ELBOW 90 ASSEMBLY EDGE 2 1 SC 35 5 HOSE BARB ABS 1 1 2 CUT 1 SE 06 7 15 HOSE 1 4 SOL 15 W QC 1 SE 06 7 15A HOSE 1 4 SOL 15 1 4MPTX1 4MPT 1 SE 06 7 22 HOSE 1 4 SOL 22 6SAES...

Page 14: ...53 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 14 MALCO XTRAX MODEL 1200 XTRACTOR PUMP PARTS LIST PART DESCRIPTION QTY SL 22 5 PUMP SH FL 100 PSI 120V W PLUH 1 L 22 6 PUMP HEAD 100 PSI COMP ASSY 1 SL 22 4 MOTOR SH FL 100PSI 120V W PLUGS 1 SL 22 5 L 22 6 SL 22 4 ...

Page 15: ...1 E 14 CUFF 1 1 2SLIP X 1 1 4HOSE 1 F 09 Q C 1 4 PLUG BR SHUT OFF 1 G 04 5 GUIDE VALVE STEM HEX BRASS 1 G 05 5 STEM VALVE SS 4 DETAIL TOOL 1 G 08 5 SPRING VALVE 4 UPH TOOL 1 PART Description QTY GR 2 006N70 O RING 2 006 BUNA 70DR 2 GR 2 011N70 O RING 2 011 BUNA 70DR 1 GR 2 013N70 O RING 2 013 BUNA 70DR 1 H 03 5 CAPNUT TEEJETPOLYPRO 1 H 18 8 JET 110015STDFLATSPRYTIPPLSTIC 1 J 62 VALVE 4 DETAILTOOLA...

Page 16: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 16 MALCO XTRAX MODEL 1200 XTRACTOR WIRING DIAGRAM ...

Page 17: ...venue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 17 Date Received Registered Owner s Address Phone Number Fax Number Machine Serial Number WARRANTY REGISTRATION WARRANTY REGISTRATION CARD ...

Reviews: