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Malco Products, Inc., 361 Fairview Avenue, Barberton, Ohio 44203 
Phone 800-253-2526 or 330-753-0361; Fax 330-753-2025                                  9-13-01 REV1 

Page 12

 

 

MALCO XTRAX™ 
MODEL 1200 XTRACTOR 

PARTS LIST 
 
 

 

 

Part Number  Description 

Qty 

 

 

 

B-10 

6-32 X 1/2 PHXSS 

B-14 

NUT 6-32 HEX SS 

B-17.2 

8-32 X 1/2 PHXSS 

B-17.6 

8-32 X 3/4PHX ZINC 

B-18.02 

NUT 8-32 NYLOK, ZINC 

B-21 

10-32 X 5/16 PHXSS 

B-23 

10-32 X 1/2 PHXSS 

B-23.7 

10-32 X 5/8 PHXSS 

B-24 

10-32 X 3/4 PHXSS 

B-26.7 

10-32 X 1 1/2 PHXZINC 

B-28.01 

NUT 10-32 HEX ZINC 

B-28.02 

NUT, 10-32 SS NYLOCK 

B-31.5 

1/4-20 X 1/2 HEX CP 

B-32 

1/4-20 X 3/4 HEX HD CP 

12 

B-32.6 

1/4-20 X 3/4 PHXFLTHD SS 

B-33.05 

1/4-20 X 1 HEX HD SS 

B-33.38 

1/4-20 X 3 HEX HD CP 

B-33.4 

1/4-20 X 3 3/4 HEX CP 

B-36.01 

NUT 1/4-20 NYLOK ZINK 

13 

B-36.02 

NUT 1/4-20 NYLOK SS 

B-38.5 

WASHER, 1/4 FLAT CP 

13 

B-38.6 

WASHER, 1/4 FLAT SS 

B-39.5 

WASHER, 1/4 INT. STAR 

B-40.91 

3/8-16 X 1 1/2 HEX ZINC 

B-40.95 

3/8-16 X 3 1/2 HEX ZINC 

B-40.96 

3/8-16 X 4 HEX ZINC 

B-41.5 

WASHER, 3/8 FLAT ZINC 

B-42 

WASHER 9/16 x 1 1/4 FLAT 

B-43 

NUT 1/2-20 HEX JAM BRASS 

B-48 

NUT, 1/4" BULK HD 3/4-16 

C-01.25 

BUSHING,HOLDER EMPTY-OUT 

C-02.3 

CASTER 3 1/2" 

C-03.02 

CLAMP, HOSE 1/4" #4 

C-03.13 

CLAMP, HOSE 1 3/4 #20 

C-03.2 

CLAMP, HOSE 2" #24 

C-03.3 

CLAMP, HOSE 2 1/4 #32 

Part Number  Description 

Qty 

 

 

 

C-04.1 

COTTER, HAIRPIN 7/16-9/16 

C-05.05 

FILTER, 1/4NPT 50MESH 

C-06 

GASKET, BLOWER/ARLON 1/4" 

C-07.2 

GASKET, DOME LID 

C-07.3 

GASKET,VAC SEAL EDGE BASE 

C-11.9 

LATCH, SOFT DRAW BLACK 

C-13.5 

PLUG, HOLE NYLON .562 

C-22.5 

TAPE, FOAM 

2.5 

C-23.8 

WHEEL 10" - 1/2"BORE 

C-26 

FLOAT,VAC SHUT OFF ROTO 

C-35.5 

HOSE BARB,1 1/2XMPT W/FLA 

C-56 

O-RING, 1.75 X .187 

C-59 

PUSHNUT FASTNER, 1/2 CAP 

C-94 

VELCRO STRAP HOLD, EDGE 

D-01.8 

BULK HEAD, 1/4" 

D-15.2 

45 ST ELBOW 1/4 NPT 

D-20.01 

ELBOW 90 1/4NPT X -4 SAE 

D-20.03 

ELBOW 90 3/8NPT X -6 SAE 

D-33 

HOSE BARB 1/4MPTx1/4 HOSE 

D-41 

NIPPLE, 1/4 NPT CLOSE BR 

E-14 

CUFF, 1 1/2SLIP X 1 1/4HOSE 

E-14.65 

CUFF, 1 1/2 SLIP 1 1/2 HO 

F-09 

Q/C 1/4" PLUG BR SHUT OFF 

F-11 

Q/C 1/4" SOC BR SHUT OFF 

J-30 

LID, DOME EDGE 

J-40BLK 

BASE, EDGE ROTOMOLD BLACK 

J-41SOL/GRANITE 

SOLUTION TANK,EDGE2 GRANITE AS MOLD 

J-41VAC/GRANITE 

TANK,VAC ROTO GRANITE MALCO SS TNK 

J-42GRANITE 

HANDLE EDGE ROTOMOLD GRANITE 

J-43.5BLK 

NECK, VAC FLTR EDGE 2 ROTO 

J-45.5BLK 

PMP MNT,CE SILNCE BLCK ED 

J-48MALCO 

LID, SOLUTION EDGE 2 GRANITE MALCO 

K-09.1 

POWER CORD,12/3 X 25' YELLOW 

K-12.15 

HEATER,1750W 110V TUBULAR 9.8X6.48 

K-13.3 

LIGHT, RED ROUND 

K-16.96 

BUSHING,RELIEF 1/2 NPT 

  

Summary of Contents for XTRAX 1200

Page 1: ...MALCO XTRAX MODEL 1200 XTRACTOR OPERATION MANUAL EDP 800137 Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 330 753 0361 800 723 2526 Fax 330 753 2025 Web www malcopro com ...

Page 2: ...ct lack of proper maintenance improper chemical use including dry cleaning solutions improper voltage abuse accident freezing flood or other naturally occurring incidents ALL IMPLIED WARRANTIES WHICH MAY ARISE UNDER STATE LAW INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON H...

Page 3: ...ed prior to the request the part will be shipped on an Open Account basis part plus freight If after receiving the part Malco determines that the part has a manufacturing defect and can be repaired the part will be repaired to normal working condition and returned freight collect to the owner as a spare part and no refund will be made Should Malco determine the part is covered by warranty and cann...

Page 4: ...emperature with water in the system DO NOT fill with dirty solution DO NOT dry vacuum with your Xtrax machine DO NOT run the pump dry DO NOT leave unused solution or recovered waste solution in machine after use DO NOT pull machine by the hoses or cords ALWAYS use a clean bucket to fill the Solution Tank ALWAYS fill your machine with hot tap water if available this will speed preheating ALWAYS ins...

Page 5: ... time to check and see if any items are missing or if any damage occurred during shipping Your basic package should include The Xtrax Xtractor One 25 foot power cord One vacuum hose One solution hose One clear plastic dome for the recovery tank One flat lid for the Solution Tank One empty out nozzle One upholstery tool DAMAGES OR SHORTAGES MUST BE REPORTED WITHIN 24 HOURS OF YOUR RECEIVING THE EQU...

Page 6: ...g Proceed to clean When cleaning a defoamer should always be used to prevent foam from being sucked through the vacuums While Malco Xtrax Liquid and Dry Carpet and Upholstery Cleaners are low foam some shampoos leave detergent behind after cleaning This residual shampoo can cause severe foaming in the recovery tank which can be sucked into the vacuums resulting potentially in damaging the machine ...

Page 7: ...of the power that the Xtrax requires and cause the breaker to overload As a result a 20 amp circuit is recommended for use with the Xtrax Model 1200 Xtractor EMPTYING THE MACHINE When you are finished cleaning first empty the Recovery Tank by slowly pulling up on the dump valve handle and allowing the Recovery Tank to empty into a 5 gallon bucket or floor drain Note that water will initially exit ...

Page 8: ...ctor indoors in a heated area However if the machine must be stored in freezing temperatures always make sure freeze protection instructions are followed RECOMMENDED MAINTENANCE 1 Thoroughly rinse the insides of solution and waste tanks with clean water after each use 2 Clean ball float screen in Recovery Tank after each use For easy servicing the Xtrax Xtractor has a tank and handle assembly that...

Page 9: ...Faulty pump motor Pump seals damaged Preheat clean switch in preheat position Replace fuse or reset breaker Replace faulty switch Check wiring diagram and repair the wire Replace the solution pump motor Replace pump or seals Put switch in clean position Little or no vacuum Fuse blown circuit breaker tripped in building Faulty vacuum switch Waste tank drain valve open Lint is clogging float shutoff...

Page 10: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 10 MALCO XTRAX MODEL 1200 XTRACTOR EXPLODED VIEW BASE ...

Page 11: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 11 MALCO XTRAX MODEL 1200 XTRACTOR EXPLODED VIEW TANK ...

Page 12: ... 2 C 03 02 CLAMP HOSE 1 4 4 1 C 03 13 CLAMP HOSE 1 3 4 20 2 C 03 2 CLAMP HOSE 2 24 1 C 03 3 CLAMP HOSE 2 1 4 32 6 Part Number Description Qty C 04 1 COTTER HAIRPIN 7 16 9 16 2 C 05 05 FILTER 1 4NPT 50MESH 1 C 06 GASKET BLOWER ARLON 1 4 2 C 07 2 GASKET DOME LID 1 C 07 3 GASKET VAC SEAL EDGE BASE 1 C 11 9 LATCH SOFT DRAW BLACK 2 C 13 5 PLUG HOLE NYLON 562 3 C 22 5 TAPE FOAM 2 5 C 23 8 WHEEL 10 1 2 B...

Page 13: ...AC HOSE ALUM 1 M 18 2 HINDGE SOLUTION LID EDGE 2 8 125 1 M 31 17 STANDOFF 5 7 EDGE 2 260 6 M 72 SPACER QUICK CONNECT 1 M 93 WASHER 219 X 625 18GA 2 Part Number Description Qty N 30 400 PANEL EDGE MALCO XTRAX 3 SWITCH 1 SC 05 025 ELBOW 90 ASSEMBLY EDGE 2 1 SC 35 5 HOSE BARB ABS 1 1 2 CUT 1 SE 06 7 15 HOSE 1 4 SOL 15 W QC 1 SE 06 7 15A HOSE 1 4 SOL 15 1 4MPTX1 4MPT 1 SE 06 7 22 HOSE 1 4 SOL 22 6SAES...

Page 14: ...53 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 14 MALCO XTRAX MODEL 1200 XTRACTOR PUMP PARTS LIST PART DESCRIPTION QTY SL 22 5 PUMP SH FL 100 PSI 120V W PLUH 1 L 22 6 PUMP HEAD 100 PSI COMP ASSY 1 SL 22 4 MOTOR SH FL 100PSI 120V W PLUGS 1 SL 22 5 L 22 6 SL 22 4 ...

Page 15: ...1 E 14 CUFF 1 1 2SLIP X 1 1 4HOSE 1 F 09 Q C 1 4 PLUG BR SHUT OFF 1 G 04 5 GUIDE VALVE STEM HEX BRASS 1 G 05 5 STEM VALVE SS 4 DETAIL TOOL 1 G 08 5 SPRING VALVE 4 UPH TOOL 1 PART Description QTY GR 2 006N70 O RING 2 006 BUNA 70DR 2 GR 2 011N70 O RING 2 011 BUNA 70DR 1 GR 2 013N70 O RING 2 013 BUNA 70DR 1 H 03 5 CAPNUT TEEJETPOLYPRO 1 H 18 8 JET 110015STDFLATSPRYTIPPLSTIC 1 J 62 VALVE 4 DETAILTOOLA...

Page 16: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 16 MALCO XTRAX MODEL 1200 XTRACTOR WIRING DIAGRAM ...

Page 17: ...venue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 17 Date Received Registered Owner s Address Phone Number Fax Number Machine Serial Number WARRANTY REGISTRATION WARRANTY REGISTRATION CARD ...

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