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Malco Products, Inc., 361 Fairview Avenue, Barberton, Ohio 44203 
Phone 800-253-2526 or 330-753-0361; Fax 330-753-2025                                  9-13-01 REV1 

Page 6

 

 

MALCO XTRAX™ 

MODEL 1200 

XTRACTOR 
QUICK SET UP STEPS

 

 

 

Hook up hoses and tools to be used.  Attach power cord to the machine and secure 

together with cord lock provided.  Plug into a 20-amp 110 volt outlet. 

 

Fill Solution Tank with clean – preferably hot (120

° 

F or 50

°

 C) – tap water premixed 

with your carpet or upholstery cleaner.  Alternatively, you can fill the Solution Tank, 

turn on the Pre-Heater, and add cleaner when the water in the Solution Tank 

reaches the correct temperature.  Powdered cleaners, such as Malco Xtrax™ Dry, 

can be added directly to hot water; allow approximately one minute for the powder 

to dissolve before turning on Pump. 

 

Tightly secure the vacuum dome lid.  The dome-shaped lid 

must

 be in place and 

tight for the vacuum of your Xtrax™ machine to operate properly. 

 

When the Pre-Heat Light turns off, move the switch to the Clean position and turn on 

Pump and check solution flow from tool. 

 

To heat wand and hose, recirculate cleaning solution by holding wand over Solution 

Tank and spraying into tank. 

 

Select either Single Vac or Dual Vac setting. 

 

Proceed to clean.  When cleaning, a defoamer should always be used to prevent 

foam from being sucked through the vacuums.  While Malco Xtrax™ Liquid and Dry 

Carpet and Upholstery Cleaners are low-foam some shampoos leave detergent 

behind after cleaning.  This residual shampoo can cause severe foaming in the 

recovery tank, which can be sucked into the vacuums resulting potentially in 

damaging the machine.  As a result, it is good procedure to always add defoamer 

to the Recovery Tank. 

 

Always empty the Recovery Tank each time that you fill the Solution Tank. 

 

When you are done cleaning, first empty the Recovery Tank.  Then attach the 

Empty-Out Nozzle provided with your Xtrax™ Model 1200 in place of the carpet 

wand or upholstery tool on your solution line.  Turn on pump to discharge the 

solution remaining in the clean Solution Tank.  It is not necessary to have vacuum lid 

in place while emptying machine in this way.  You may use this solution to rinse your 

Recovery Tank or you can pump the remaining solution directly into a bucket or 

waste receptacle.  Rinse Solution Tank and pump the rinse water into the Recovery 

Tank.  Drain the Recovery Tank.  A small amount of solution will probably be 

remaining in the Solution Tank.  This small amount of solution may be vacuumed out; 

however, the Recovery Tank should be empty and the Recovery Tank Dome-shaped 

lid should be in place. 

 

 

 


 

 

 

 

 

 

 


 
 

 

 

 

Summary of Contents for XTRAX 1200

Page 1: ...MALCO XTRAX MODEL 1200 XTRACTOR OPERATION MANUAL EDP 800137 Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 330 753 0361 800 723 2526 Fax 330 753 2025 Web www malcopro com ...

Page 2: ...ct lack of proper maintenance improper chemical use including dry cleaning solutions improper voltage abuse accident freezing flood or other naturally occurring incidents ALL IMPLIED WARRANTIES WHICH MAY ARISE UNDER STATE LAW INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON H...

Page 3: ...ed prior to the request the part will be shipped on an Open Account basis part plus freight If after receiving the part Malco determines that the part has a manufacturing defect and can be repaired the part will be repaired to normal working condition and returned freight collect to the owner as a spare part and no refund will be made Should Malco determine the part is covered by warranty and cann...

Page 4: ...emperature with water in the system DO NOT fill with dirty solution DO NOT dry vacuum with your Xtrax machine DO NOT run the pump dry DO NOT leave unused solution or recovered waste solution in machine after use DO NOT pull machine by the hoses or cords ALWAYS use a clean bucket to fill the Solution Tank ALWAYS fill your machine with hot tap water if available this will speed preheating ALWAYS ins...

Page 5: ... time to check and see if any items are missing or if any damage occurred during shipping Your basic package should include The Xtrax Xtractor One 25 foot power cord One vacuum hose One solution hose One clear plastic dome for the recovery tank One flat lid for the Solution Tank One empty out nozzle One upholstery tool DAMAGES OR SHORTAGES MUST BE REPORTED WITHIN 24 HOURS OF YOUR RECEIVING THE EQU...

Page 6: ...g Proceed to clean When cleaning a defoamer should always be used to prevent foam from being sucked through the vacuums While Malco Xtrax Liquid and Dry Carpet and Upholstery Cleaners are low foam some shampoos leave detergent behind after cleaning This residual shampoo can cause severe foaming in the recovery tank which can be sucked into the vacuums resulting potentially in damaging the machine ...

Page 7: ...of the power that the Xtrax requires and cause the breaker to overload As a result a 20 amp circuit is recommended for use with the Xtrax Model 1200 Xtractor EMPTYING THE MACHINE When you are finished cleaning first empty the Recovery Tank by slowly pulling up on the dump valve handle and allowing the Recovery Tank to empty into a 5 gallon bucket or floor drain Note that water will initially exit ...

Page 8: ...ctor indoors in a heated area However if the machine must be stored in freezing temperatures always make sure freeze protection instructions are followed RECOMMENDED MAINTENANCE 1 Thoroughly rinse the insides of solution and waste tanks with clean water after each use 2 Clean ball float screen in Recovery Tank after each use For easy servicing the Xtrax Xtractor has a tank and handle assembly that...

Page 9: ...Faulty pump motor Pump seals damaged Preheat clean switch in preheat position Replace fuse or reset breaker Replace faulty switch Check wiring diagram and repair the wire Replace the solution pump motor Replace pump or seals Put switch in clean position Little or no vacuum Fuse blown circuit breaker tripped in building Faulty vacuum switch Waste tank drain valve open Lint is clogging float shutoff...

Page 10: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 10 MALCO XTRAX MODEL 1200 XTRACTOR EXPLODED VIEW BASE ...

Page 11: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 11 MALCO XTRAX MODEL 1200 XTRACTOR EXPLODED VIEW TANK ...

Page 12: ... 2 C 03 02 CLAMP HOSE 1 4 4 1 C 03 13 CLAMP HOSE 1 3 4 20 2 C 03 2 CLAMP HOSE 2 24 1 C 03 3 CLAMP HOSE 2 1 4 32 6 Part Number Description Qty C 04 1 COTTER HAIRPIN 7 16 9 16 2 C 05 05 FILTER 1 4NPT 50MESH 1 C 06 GASKET BLOWER ARLON 1 4 2 C 07 2 GASKET DOME LID 1 C 07 3 GASKET VAC SEAL EDGE BASE 1 C 11 9 LATCH SOFT DRAW BLACK 2 C 13 5 PLUG HOLE NYLON 562 3 C 22 5 TAPE FOAM 2 5 C 23 8 WHEEL 10 1 2 B...

Page 13: ...AC HOSE ALUM 1 M 18 2 HINDGE SOLUTION LID EDGE 2 8 125 1 M 31 17 STANDOFF 5 7 EDGE 2 260 6 M 72 SPACER QUICK CONNECT 1 M 93 WASHER 219 X 625 18GA 2 Part Number Description Qty N 30 400 PANEL EDGE MALCO XTRAX 3 SWITCH 1 SC 05 025 ELBOW 90 ASSEMBLY EDGE 2 1 SC 35 5 HOSE BARB ABS 1 1 2 CUT 1 SE 06 7 15 HOSE 1 4 SOL 15 W QC 1 SE 06 7 15A HOSE 1 4 SOL 15 1 4MPTX1 4MPT 1 SE 06 7 22 HOSE 1 4 SOL 22 6SAES...

Page 14: ...53 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 14 MALCO XTRAX MODEL 1200 XTRACTOR PUMP PARTS LIST PART DESCRIPTION QTY SL 22 5 PUMP SH FL 100 PSI 120V W PLUH 1 L 22 6 PUMP HEAD 100 PSI COMP ASSY 1 SL 22 4 MOTOR SH FL 100PSI 120V W PLUGS 1 SL 22 5 L 22 6 SL 22 4 ...

Page 15: ...1 E 14 CUFF 1 1 2SLIP X 1 1 4HOSE 1 F 09 Q C 1 4 PLUG BR SHUT OFF 1 G 04 5 GUIDE VALVE STEM HEX BRASS 1 G 05 5 STEM VALVE SS 4 DETAIL TOOL 1 G 08 5 SPRING VALVE 4 UPH TOOL 1 PART Description QTY GR 2 006N70 O RING 2 006 BUNA 70DR 2 GR 2 011N70 O RING 2 011 BUNA 70DR 1 GR 2 013N70 O RING 2 013 BUNA 70DR 1 H 03 5 CAPNUT TEEJETPOLYPRO 1 H 18 8 JET 110015STDFLATSPRYTIPPLSTIC 1 J 62 VALVE 4 DETAILTOOLA...

Page 16: ...Malco Products Inc 361 Fairview Avenue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 16 MALCO XTRAX MODEL 1200 XTRACTOR WIRING DIAGRAM ...

Page 17: ...venue Barberton Ohio 44203 Phone 800 253 2526 or 330 753 0361 Fax 330 753 2025 9 13 01 REV1 Page 17 Date Received Registered Owner s Address Phone Number Fax Number Machine Serial Number WARRANTY REGISTRATION WARRANTY REGISTRATION CARD ...

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