Malaguti Dune X 125, Service Station Manual

Page: 225 / 272

Dune 125 - Dune X 125 - Euro 4
Braking system
BRAK SYS - 225
Rear Caliper Removal

Remove:
Brake Hose Banjo Bolt [A]
Brake Hose [B]
Rear Caliper Mounting Bolts [C]
Rear Caliper [D]
CAUTION
IMMEDIATELY WASH AWAY ANY BEAKE FLUID SPILLS.
NOTE
If the caliper is to be disassembled after removal and if compressed air is not available, disassemble the
caliper before the brake hose is removed (see Caliper Rubber Parts Replacement in the Periodic Maintenance
chapter)
Caliper Installation

Install the caliper and brake hose lower end.

Replace the washers on each side of hose fitting with new ones.

Tighten:
Torque - Caliper Mounting Bolts
Front: 34 N·m (3.5 kgf·m, 25 ft·lb)
Rear: 25 N·m (2.5 kgf·m, 18 ft·lb)
Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)

Bleed the brake line (see Brake Line Bleeding).

Check the brake for good braking power, no brake drag, and no fluid leakage.
WARNING
IMMEDIATELY WASH AWAY ANY BEAKE FLUID SPILLS.DO NOT ATTEMPT TO DRIVE THE MOTOCYCLE UNTIL A
FULL BRAKE LEVER OR PEDAL IS OBTAINED BY PUMPING THE BRAKE LEVER PEDAL UNTIL THE PADS ARE
AGAINST THE DISC,. THE BRAKES WILL NOT FUNCTION ON THE FIRST APPLICATION OF THE LEVER OR PRDAL
IF THIS IS NOT DONE.
Front Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Front Caliper Assembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Rear Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Rear Caliper Assembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.