27
Fault location
Fault
System
Observation
Cause
Engine not starting or with
difficulty
Ignition system
Ignition spark O.K.
Fault in fuel supply or compression system, mechanical
defect
No ignition spark
STOP-switch operated, wiring fault or short circuit,
spark plug or connector defective, ignition module faulty
Fuel supply
Fuel tank filled
Incorrect choke position, carburetor defective, fuel
supply line bent or blocked, fuel dirty.
Compression
No compression when pulled
over
Cylinder bottom gasket defective, crankshaft seals
damaged, cylinder or piston rings defective or improper
sealing of spark plug
Mechanical fault
Starter not engaging
Broken starter spring, broken parts inside of the engine
Warm start problems
Tank filled ignition spark
existing
Carburetor contaminated, have it cleaned
Engine starts but dies
Fuel supply
Tank filled
Incorrect idling adjustment, carburetor contaminated
Fuel tank vent defective, fuel supply line interrupted,
cable or STOP-switch faulty
Insufficient performance
Several systems may
simultaneously be
affected
Engine idling poor
Air filter contaminated, carburetor contaminated, muffler
clogged, exhaust duct in the cylinder clogged
Operating time
Item
Before
operation
After
lubrication
Daily
(10h)
30h
50h
200h
Shutdown/
rest
Corres-
ponding P
Engine oil
Inspect/clean
12
Replace
*1
23
Tightening parts
(bolt, nut)
Inspect
25
Fuel tank
Clean/inspect
–
Drain fuel
*3
26
Throttle lever
Check
function
–
Stop switch
Check
function
14
Low-speed rotation Inspect/adjust
16
Air cleaner
Clean
24
Ignition plug
Inspect
24
Cooling air duct
Clean/inspect
25
Fuel pipe
Inspect
25
Replace
*2
–
Fuel filter
Clean/replace
25
Clearance between
air intake valve and
air discharge valve
Adjust
*2
–
Oil tube
Inspect
*2
–
Engine overhaul
*2
–
Carburetor
Drain fuel
*3
26
*1 Perform initial replacement after 20h operation.
*2 For the 200 operating hour inspection, request Authorized Service Center or a machine shop.
*3 After emptying the fuel tank, continue to run the engine and drain fuel in the carburetor.
Summary of Contents for PM7650H
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