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OPERATORS MANUAL

Egholm 2100 Basic Unit

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Summary of Contents for 2100

Page 1: ...OPERATORS MANUAL Egholm 2100 Basic Unit ...

Page 2: ... When you come across this symbol in this manual be attentive to potential safety concerns machine damage as well as helpful operating information Follow the recommended precautions and safe operation practices Pay particular attention to the paragraphs 1 1 Safety and 3 Maintenance This manual should be considered a permanent part of your machine and should remain with the machine when you sell it...

Page 3: ...art up 13 2 2 Start up driving and stopping 15 3 Service and maintenance 3 1 Daily maintenance 17 3 2 Service and maintenance chart 18 3 3 Lubrication 20 3 4 Hydraulic system 21 3 5 Engine maintenance 22 3 6 Fuel 24 3 7 Radiator 26 3 8 Air filter 28 3 9 Battery 28 3 10 Fan belt 29 3 11 Oil cooler 29 3 12 Conditions of warranty 30 3 13 Conditions of complaint 31 3 14 Disposal 31 3 15 EU Declaration...

Page 4: ...oms like headache nausea dizziness or in worst case be fatal when inhaled in sufficient quantities Do not idle the vehicle in an unventilated garage or other confined space Lead the exhaust gas away through an exhaust hose or open doors and windows fully before starting the engine to prevent a build up of exhaust gas Avoid accidents caused by tipping Do not run the machine where it may slide or ti...

Page 5: ...ear of pinch points A Frame Avoid getting your fingers caught in the A frame Exhaust pipe The exhaust pipe becomes very hot when the machine is running Avoid contact Fan belt Make sure to keep fingers clear of ventilating fan and fan belt 5 1 GENERAL INFORMATION ...

Page 6: ...type Kubota Diesel Type no D 722 E Engine performance 20 9 HP or 14 0 kW at 3 600 rpm Cylinders 3 For further technical information about the engine please refer to the Kubota instruction manual Fuel Diesel Fuel tank volume 20 l diesel Fuel consumption At 2 400 rpm approx 3 l h At 3 600 rpm approx 3 l h Lubrication system Forced feed system with filter Lubricant Engine oil approx 2 7 l 15W 40 over...

Page 7: ...s by Directive 74 151 77 dB A Machine operator position 77 311 88 dB A Note The specifications are subject to change without prior notice Turning radius The Egholm has a turning radius of only 1 5 m Type plate The type plate is placed on the front chassis right side Turning radius Type plate 7 1 GENERAL INFORMATION ...

Page 8: ...dicator is only active when the engine is turned on Hazard warning flasher Optional Hour meter Charger light indicator Illuminates during ignition and at start up When the charger light indicator illuminates at any other time stop the engine and identify the cause Pre heater indicator light Illuminates only when preheating When the light goes out turn the key further to start the engine Horn in fr...

Page 9: ...arts the attachment Activates the hydraulic couplings D1 and D2 Pos 1 upwards Activates the attachment Pos 0 neutral Deactivates the attachment Pos 2 downwards Operates the attachment in the opposite direction Hydraulic coupling D3 Flow connector for various attachments female Important K Ke ee ep p t th he e h hy yd dr ra au ulliic c q qu uiic ck k c co ou up plliin ng gs s f fr re ee e f fr ro o...

Page 10: ...equires the brake pedal to be un braked The speed control is stepless For Forwards drive press the pedal forwards Stopping leave the pedal in middle position Reverse drive press the pedal backwards Transport lock The transport lock is always to be disengaged when attachments are activated The transport lock is always to be engaged during transport The transport lock secures the A frame in order to...

Page 11: ...hen the towing handle is llo oc ck ke ed d Always lock the towing handle before starting the engine The towing handle is locked when left in vertical position The towing handle is found under the rear chassis mounted on the transmission pump 1 6 Detachable platform 1 Standard platform 2 Centring fittings 3 Lock bracket 4 Mounting frame 5 Lock eye 6 Lock handle 7 Spring 8 Dowel Dismounting the plat...

Page 12: ...s locked 1 7 Drivers seat Adjust the driver s seat to match the driver Height adjustment Handle 1 Weight adjustment Handle 2 Forwards backwards Handle 3 1 8 Oil cooler screen Dismounting Pull the oil cooler screen slantingly downwards to dismount Mounting A Fit the upper edge of the oil cooler screen under the edge of the Egholm 2100 B Push the oil cooler screen into place Lock handle in locked po...

Page 13: ... 1 down and open the lock fittings 2 to unlock the bonnet D Open the bonnet Important before starting Check the hydraulic oil The hydraulic oil must be visible in the sight glass Fortop up refer to paragraph 3 4 Maintenance Check the engine oil The oil level must be between the two marks on the dipstick Fortop up refer to paragraph 3 5 Bonnet lock Hydraulic oil Engine oil 13 2 INSTRUCTIONS FOR USE...

Page 14: ... coolant Remove the radiator cap and check that the coolant level reaches the filling hole Warning N Ne ev ve er r r re em mo ov ve e t th he e r ra ad diia at to or r c ca ap p w wh he en n t th he e e en ng giin ne e iis s h ho ot t Check the expansion tank The level must be between Full and Low Diesel Indicator light for diesel oil Check the coolant Expansion tank 14 2 INSTRUCTIONS FOR USE Full...

Page 15: ...giin ne e o op pe er ra at te e a at t f fu ullll R RP PM M F Turn the key 4 until the pre heater indicator 5 and the other light indicators illuminate When the pre heater indicator goes out turn the key further to start the engine G Release the brake pedal 1 H The drive pedal 6 is now to be activated Forwards drive press the pedal forwards Stopping leave the pedal in middle position Reverse drive...

Page 16: ... Raise the attachment by pushing lever A upwards into pos 1 Release lever A when the attachment has reached the required height Don t forget to engage the transport lock 7 when driving long distances refer to page 10 Lever A Further functions Push lever A into pos 0 to lock the A frame attachment Push lever A downwards into pos 2 to lower the A frame attachment Mounting front and rear mounted atta...

Page 17: ...m ma ag ge e t th he e r ra ad diia at to or r r riib bs s Cleaning the oil cooler A Remove the oil cooler screen refer to paragraph 1 8 B Use compressed air to blow dirt off the cooler screen and oil cooler Warning U Us se e c co om mp pr re es ss se ed d a aiir r t to o c clle ea an n t th he e c co oo olle er r b be ef fo or re e w wa as sh hiin ng g t th he e m ma ac ch hiin ne e o or r t th h...

Page 18: ...spec Change Bearings articulation point Inspec Engine oil filter Change Transmission filter Change Tank filter Change Fuel filter Change Fuel hoses 4 Inspec Radiator 5 Clean Oil cooler 6 Clean Flow and pressure hydraulic system Do Adjusting pressure control valve Do Thermostat radiator Inspec Radiator hoses 7 Inspec Temperature alarm Inspec Oil level alarm hydraulic Inspec Thermostat oil cooler In...

Page 19: ...2000 5 More frequent maintenance is required when working in severe conditions 6 More frequent maintenance is required when working in severe conditions 7 Radiator hose and hose band replace at least once every two years 8 Battery replace every two years 19 3 SERVICE AND MAINTENANCE ...

Page 20: ...ours of operation with one or two blobs of good quality grease The lubrication nipples can be found on the backside of the A frame Cables and movable parts Lubricate with a few drops of oil after every 15 hours of operation Lubrication nipples Lubrication nipples 20 3 SERVICE AND MAINTENANCE ...

Page 21: ...r re e t th ha at t n no o d diir rt t e en nt te er rs s t th he e h hy yd dr ra au ulliic c s sy ys st te em m w wh he er re e iit t m ma ay y c ca au us se e d da am ma ag ge e Top up hydraulic oil A Park the Egholm 2100 on level ground B Turn off the engine C Remove the filler cap and add Texaco Rando HDZ 46 oil D Replace the filler cap and start the engine E Check that the oil covers of the s...

Page 22: ...rk the Egholm 2100 on level ground B Check the oil level before starting the engine C Remove the dipstick wipe it clean and reinsert it fully D Remove the dipstick and now read the oil level to make sure that there is enough oil in the engine E There are two marks on the dipstick The oil level must be between the upper and lower marking F If the oil level is below the lower marking add oil G Never...

Page 23: ...rox 2 7 l 15W 40 oil Engine oil filter change A Use a special oil filter wrench to remove the oil filter B Lubricate the sealing surface of the new filter with some oil C Screw the new filter on by hand D Do not use the oil filter wrench as this will overtighten the filter E Start the engine and let it run a bit to check for any leaks around the filter If oil is leaking tighten up the filter some ...

Page 24: ... tank Always use a diesel fuel filter to eliminate impurities and protect the injection pump Do not let the engine run out of fuel this will cause air in the fuel system Fuel filter 1 O ring 2 O ring 3 Filter element 4 Spring 5 Filter glass bowl 6 Eye bolt 7 Fuel hose 8 Hose clip 9 Fuel cock Cleaning and replacing the fuel filter Always clean the fuel filter in clean surroundings A Close the fuel ...

Page 25: ...b blle ee ed d t th he e f fu ue ell s sy ys st te em m w wh he en n t th he e e en ng giin ne e iis s s st tiillll h ho ot t S Sp piilllliin ng g f fu ue ell o on n a a h ho ot t e ex xh ha au us st t m ma an niif fo olld d c ca an n c ca au us se e f fiir re e Warning A Allw wa ay ys s s st to op p t th he e e en ng giin ne e b be ef fo or re e c ch he ec ck kiin ng g o or r r re ep plla ac ciin...

Page 26: ... tank A The level should always be between the FULL and LOW marks on the side of the tank B Check the level every day and top up if necessary Warning A Allw wa ay ys s s st to op p t th he e e en ng giin ne e b be ef fo or re e t to op pp piin ng g u up p c co oo olla an nt t Coolant top up A Remove the radiator cap and fill in approx 4 l coolant mix until the level reaches the FULL mark do not ov...

Page 27: ...IM MM ME ED DIIA AT TE EL LY Y if the radiator light indicator illuminates and identify the cause For further information please refer to the engine instruction manual page 16 Cleaning the radiator Clean the cooling system according to the service and maintenance schedule page 18 For cleaning of the radiator refer to page 17 For further information please refer to the engine instruction manual pag...

Page 28: ... no metal tool touches both poles of the battery at the same time and that the positive pole does not come in contact with the machine at any time This will cause a short circuit which generates sparks D Avoid sparks and open flames Do not smoke E When replacing the battery always connect the positive cable before the negative cable Warning B Ba at tt te er riie es s c co on nt ta aiin n a ac ciid...

Page 29: ...p f fiin ng ge er rs s c clle ea ar r o of f v ve en nt tiilla at tiin ng g f fa an n a an nd d f fa an n b be ellt t 3 11 Oil cooler A Remove the oil cooler screen refer to paragraph 1 8 B Use compressed air to clean the oil cooler screen and the oil cooler Warning A Allw wa ay ys s c clle ea an n t th he e o oiill c co oo olle er r w wiit th h c co om mp pr re es s s se ed d a aiir r b be ef fo ...

Page 30: ...erning the warranty are to be addressed to the place where the machine was purchased 4 This warranty does not cover faults and defects which cannot be traced back to defects in material or production errors 5 Egholm Maskiner A S reserves the right to make improvements and design related alterations to the machine without being obliged to modify previously delivered models in relation hereto 6 This...

Page 31: ...posal When many years from now your Egholm product comes to the end of its working life it should be disposed of in a responsible manner and conform with the relevant disposal regulations 1 Drain all fluids from the Egholm 2100 A Diesel oil B Hydraulic oil C Engine oil D Coolant Refer to the respective paragraph in this operator s manual for detailed information of how to drain the fluids Used flu...

Page 32: ... the Council directive 71 221 EEC 89 392 EEC 74 150 EEC 82 890 EEC 77 311 EEC of 14 June 1989 on the approximation of the laws of the member states relating to machinery with particular reference to the amending directives 91 368 EEC 93 44 EEC and 93 68 EEC on material health and safety requirements in the construction and production of machinery Title Director Name Kaj Egholm Signature Date ...

Page 33: ...33 NOTES ...

Page 34: ...34 NOTES ...

Page 35: ...35 NOTES ...

Page 36: ...Egholm Maskiner A S Transportvej 27 DK 7620 Lemvig Tlf 45 97 81 12 05 Fax 45 97 81 12 10 ...

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