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P 6 / 12 

Fig. 7 

Fig. 8 

R

epair

[3] DISASSEMBLY/ASSEMBLY

ASSEMBLING

DISASSEMBLING

DISASSEMBLING

[3] -2-a Armature

[3] -2-b Safety cover

(2) Remove Ball bearings from the Armature as shown in 

Fig. 7

.

(1) Mount Flat washer 10 to the drive end of Armature. And assemble Ball bearing 6000ZZ to the same end of 

   

Armature.  Refer to the 

right 

illustration in 

Fig. 7

.

(2) Mount Insulation washer and Ball bearing 608ZZ to the commutator end of Armature.  Refer to the 

left photograph

     in 

Fig. 7

 

Water pump pliers

1R269

1R269

2. Remove Ball bearing 6000ZZ with

    1R269

.

    And then,

 

take off Flat washer 10. 

Claw

Ball bearing 608ZZ

1. The space between Ball bearing 608ZZ and Insulation washer 

    is too tight to engage the claw of 1R269.

    Fixing the claw of 1R269 firmly with Water pump pliers, 

    remove Ball bearing 608ZZ.

Insulation washer

1. Remove Retaining ring S-38 from Bearing

    box with 1R003.

2. Remove Safety cover from Bearing box, 

     while dis-linking from Tension spring 4

Ball bearing 

6000ZZ

Flat washer 10

(3) Mount Armature to Blade case. Make sure that Shaft lock is mounted to the Blade case. 

     Refer to the 

right

 illustration in 

Fig. 6.

(

4)

 

Putting O ring 18 and Flat washer 14 into Bearing box section of Motor housing complete,

      assemble Motor housing complete. Refer to 

center

 illustration in 

Fig. 6.

(5) Secure Motor housing complete with three M5x40 Pan head screws. And mount Carbon brush and Brush holder cap.   

      Refer to 

left

 illustration in 

Fig. 6.

Retaining

 ring S-38

Disassemble Safety cover as shown in 

Fig. 8

.

Safety cover

Tension spring 4

Thickness ring

Summary of Contents for M5802

Page 1: ...2 11 16 66 2 5 8 45 degrees mm 46 1 13 16 44 1 3 4 Power supply cord m ft 2 0 6 6ft Dimensions L x W x H mm 297x232x255 11 3 4 x9 1 8 x10 Weight according to EPTA Procedure 01 ver 2 1 kg lbs 4 4 0 8...

Page 2: ...RICATION Fig 1 Item No Description Blade case complete Gear room Approx 5 g a little Whole portion O ring 26 mounted in 20 Reverse side view of 20 Amount Symbol of lubricant Portion to lubricate Apply...

Page 3: ...Pan head screw 5 Now Safety cover swing toward Angular plate side And M8x24 Flat headsquare neck bolt can be removed Now Base section is free from the machine on the depth guide side M8 13 Hex nut M8x...

Page 4: ...de Angular plate side Angular plate 1 Fixing M5 Hex nut with Wrench 8 unscrew M5 Pan head screw 3 Now Base section is free from the machine both on Depth guide side and Angular plate side in this step...

Page 5: ...her 5 M5 Hex nut 1 Take out Armature as shown in Fig 6 M5x40 Pan head screw 3 pcs Motor housing complete 1 First remove Brush holder cap and Carbon brush And unscrew M5x40 Pan head screw 2 Remove Moto...

Page 6: ...too tight to engage the claw of 1R269 Fixing the claw of 1R269 firmly with Water pump pliers remove Ball bearing 608ZZ Insulation washer 1 Remove Retaining ring S 38 from Bearing box with 1R003 2 Remo...

Page 7: ...Depth guide side See Fig 2 2 On Angular plate side make Base free from Blade case complete See Fig 3 So Base can be separated from Blade case complete See Fig 4 3 Disassemble Safety cover as shown in...

Page 8: ...Fig 8 2 Disassemble Bearing box from Blade case complete And remove Ball bearing 606ZZ and Retaining ring S 12 as shown in Fig 11 3 Disassemble Spindle and Helical gear 38 from Bearing box as shown i...

Page 9: ...oved from Bearing box Replace Ball bearing 6201ZZ Note Do not use the removed Ball bearing 6201ZZ Because the Ball bearing has been damaged in the step of Disassembling Spindle and Helical gear 38 fro...

Page 10: ...Repair 3 DISASSEMBLY ASSEMBLY ADJUSTMENBT 3 4 Adjustment of Lever plate 30 degrees Adjust Lever plate so that cut depth desired by user can be set at the position shown in the photograph below See Fig...

Page 11: ...18 AWG 18 AWG 18 Note AWG American Wire Gage Field Power supply cord Circuit of Inside of Switch AWG 20 Switch Item No 1 2 2 2 1 1 Noise suppressor AWG 20 Color index of lead wires sheath Black Insula...

Page 12: ...Handle section Put sag of the Field lead wires to the space between Lead wire holder B and Power supply cord Field lead wire Pass Field lead wires through grooves tightening them in Motor housing com...

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