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P 2 / 12 

R

epair

[1] NECESSARY REPAIRING TOOLS

Code No.

Description

Use for

1R003

Removing Retaining ring S-38 from Bearing box

1R032

Removing Spindle from Helical gear 38

1R217
1R269
1R280
1R291
1R340

RETAINING RING PLIERS ST-2N
BEARING SETTING PLATE 8.2
RING 22
BEARING EXTRACTOR

Removing Ball bearings
Removing Spindle from Helical gear 38

ROUND BAR FOR ARBOR 6-50
RETAINING RING S AND R PLIERS

Removing / Assembling Retaining ring S-12
Removing / Assembling Bearing retainer 19-33

BEARING RETAINER WRENCH

Supporting Bearing box, when disassembling Gear section

[2] LUBRICATION

Fig. 1

Item No.

Description

Blade case complete

Gear room 

Approx. 5 g

a little

Whole portion

O ring 26 mounted in (20)

Reverse side view of (20)

Amount

Symbol of

lubricant

Portion to lubricate

Apply the following kinds of lubricant to the parts.

  

Makita grease FA. No.2 

to the parts designated with 

black

 triangle to protect parts and product from unusual abrasion.

(20)

(20a)

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

 

(20)

Helical gear 38

(20a)

Index

[1] NECESSARY REPAIRING TOOLS 

P 2

[2] LUBRICATION

[3] DISASSEMBLY/ASSEMBLY

P 3 - 4 

[3]-1  Base

[3]-2-a Armature   

P 5 - 6

[3]-2-b Safety cover

P 6 - 7

[3]-2-c  Blade case complete

P 7

[3]-3. Bearing box, Gear section   

P 8-  9

[3]-4. Adjustment of Lever plate   

P 10

Circuit diagram

P 11    

Wiring diagram

P 12

Summary of Contents for M5802

Page 1: ...2 11 16 66 2 5 8 45 degrees mm 46 1 13 16 44 1 3 4 Power supply cord m ft 2 0 6 6ft Dimensions L x W x H mm 297x232x255 11 3 4 x9 1 8 x10 Weight according to EPTA Procedure 01 ver 2 1 kg lbs 4 4 0 8...

Page 2: ...RICATION Fig 1 Item No Description Blade case complete Gear room Approx 5 g a little Whole portion O ring 26 mounted in 20 Reverse side view of 20 Amount Symbol of lubricant Portion to lubricate Apply...

Page 3: ...Pan head screw 5 Now Safety cover swing toward Angular plate side And M8x24 Flat headsquare neck bolt can be removed Now Base section is free from the machine on the depth guide side M8 13 Hex nut M8x...

Page 4: ...de Angular plate side Angular plate 1 Fixing M5 Hex nut with Wrench 8 unscrew M5 Pan head screw 3 Now Base section is free from the machine both on Depth guide side and Angular plate side in this step...

Page 5: ...her 5 M5 Hex nut 1 Take out Armature as shown in Fig 6 M5x40 Pan head screw 3 pcs Motor housing complete 1 First remove Brush holder cap and Carbon brush And unscrew M5x40 Pan head screw 2 Remove Moto...

Page 6: ...too tight to engage the claw of 1R269 Fixing the claw of 1R269 firmly with Water pump pliers remove Ball bearing 608ZZ Insulation washer 1 Remove Retaining ring S 38 from Bearing box with 1R003 2 Remo...

Page 7: ...Depth guide side See Fig 2 2 On Angular plate side make Base free from Blade case complete See Fig 3 So Base can be separated from Blade case complete See Fig 4 3 Disassemble Safety cover as shown in...

Page 8: ...Fig 8 2 Disassemble Bearing box from Blade case complete And remove Ball bearing 606ZZ and Retaining ring S 12 as shown in Fig 11 3 Disassemble Spindle and Helical gear 38 from Bearing box as shown i...

Page 9: ...oved from Bearing box Replace Ball bearing 6201ZZ Note Do not use the removed Ball bearing 6201ZZ Because the Ball bearing has been damaged in the step of Disassembling Spindle and Helical gear 38 fro...

Page 10: ...Repair 3 DISASSEMBLY ASSEMBLY ADJUSTMENBT 3 4 Adjustment of Lever plate 30 degrees Adjust Lever plate so that cut depth desired by user can be set at the position shown in the photograph below See Fig...

Page 11: ...18 AWG 18 AWG 18 Note AWG American Wire Gage Field Power supply cord Circuit of Inside of Switch AWG 20 Switch Item No 1 2 2 2 1 1 Noise suppressor AWG 20 Color index of lead wires sheath Black Insula...

Page 12: ...Handle section Put sag of the Field lead wires to the space between Lead wire holder B and Power supply cord Field lead wire Pass Field lead wires through grooves tightening them in Motor housing com...

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