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<13> Assembling crank housing section

<14> Assembling tool holder section

1. Assemble the following parts to tool holder. (see Fig. 24)

Urethane ring 35

Flat washer 35

Lock sleeve A

Compression spring 55

Lock sleeve B

Flat washer 49

Ball bearing 6007LLU

Retaining ring R-35

Tool holder

1. Assemble the the spare parts of Fig.23 into 
    the crank housing.

Washer 19

Rubber ring 22

Sleeve 19

Slide sleeve

Ring 38

Compression spring 39

Striker with
O ring 27

Spiral 
bevel gear 36

Crank housing

Tool holder

  < Note >
    Spiral bevel gear 36 can be  smoothly installed 
    into the crank housing by pushing it with tool
    holder. (see Fig.23A)

Fig.23A

Fig.23

2. When pressing tool holder into spiral bevel gear 36,  
    the cams on tool holder and the same
    of spiral bevel gear 36 have to engage each other.
    (see Fig. 25A)

* Adjust 16 concaves of  spiral bevel gear 36 
   to 6 concaves of  crank housing by turning
   spiral bevel gear 36. (see Fig.25)
* Adjust the cams of lock sleeve A to the 
   same of tool holder. (see Fig.25A)
* Press tool holder into crank housing with
   adjusting as follow.
    - Face the flat section of lock sleeve A to the
      hole for change lever installing.
    - Engage 6 convexes of lock sleeve B with
      6 concaves of crank housing.
      (see Fig.25 and 25A)

Fig.25

6 concaves of 
crank housing

16 concaves  (cam section) 
 of spiral bevel gear 36

Hole for change
lever installing

The cams sections have
to be engaged each other

Tool holder

Lock sleeve A

The flat section of lock
sleeve A have to face to
the hole for change lever  

The con vexes have to be
engaged with the 6 concaves
of crank housing.  

Fig.25A

Lock sleeve B

Fig. 24

Spiral bevel gear 36

Summary of Contents for HR4500C

Page 1: ...ol Rammer Safety Goggles Core Bit Adapter Core Bits Hole diameter 20mm 13 16 30mm 1 3 16 35mm 1 3 8 40mm 1 9 16 45mm 1 3 4 54mm 2 1 8 65mm 2 9 16 79mm 3 1 8 105mm 4 1 8 118mm 4 5 8 Tungusten carbide T...

Page 2: ...e Optimum hammering speed can be selected for a wide range of applications Setting to low speed ideal for such a light chipping works as scraping tiles removing bricks joint Electronic Speed Control D...

Page 3: ...001C HR3850 HR4000C 50 100 150 200 2 28mm hole HR4500C 100 100 100 125 135 110 185 HR5001C HR3850 HR4000C 50 100 150 200 3 35mm hole HR4500C 100 120 115 100 145 HR5001C HR3850 HR4000C 50 100 150 200 S...

Page 4: ...r minute Continuous rating current A on 120V Yes No Yes Yes Yes No Max drilling capacity mm No load speed min 1 rpm Single blow energy Joule 2 action mode settings Yes Yes Yes No Yes Yes Yes Yes 8 3 8...

Page 5: ...r side shaft of armature Oil seal 35 Apply to the lip portion Gear housing Slide sleeve Apply to the lip portion Torque limiter Spur gear 10 Apply to this portion where spur gear 10 does not engage to...

Page 6: ...Otherwise it causes damage of the inner mechanism Change link slid upward with finger Upper hole of change link Crank pin 4 has to be set into the upper hole elliptic hole of change link Change lever...

Page 7: ...6 Disassemble connector and fix rod as illustrated in Fig 6 7 And then remove pick up coil as illustrated in Fig 6 Tapping screws M5x20 Pan head screws M5x20 Handle Connector Fix rod Pick up coil Con...

Page 8: ...Carbon brush Motor housing Rear cover Brush holder cover Tapping screw M4x18 Brush holder cap Tapping screws M5x20 Bottom view of motor housing and fan Hex nut M8 Flat washer 8 Fan Tapping screws M5x...

Page 9: ...cover and crank housing cover as illustrated in Fig 4 Fig 5 and Fig 5A at page 6 and 7 3 Disassemble shoulder pin 8 after removing leaf spring 37 from chuck ring as illustrated in Fig 14A 2 Disassemb...

Page 10: ...holder Chuck ring Leaf spring 37 The bulge has to meet the hole of leaf spring 37 Fig 15B 7 Disassembling tool holder from crank housing 1 Put a driver with slotted bit into the concave portion of sea...

Page 11: ...d in Fig 17B After removing the ball bearing lock sleeve A and B can be disassembled from tool holder No 1R045 Large gear extractor Set flat metal plate like as lock nut wrench for angle grinder as a...

Page 12: ...ng by turning crank shaft as illustrated in Fig 19A Fig 19 Fig 19A Key installing groove Crank shaft Fig 19B 11 Disassembling cylinder 34 Tension Spring Item No 231791 4 Push and open it Turn to right...

Page 13: ...1A Flat washer 45 Fig 21B The key installing groove of crank shaft has to be faced to the side of crank housing when assembling Fig 21 13 Assembling fluoride ring 25 to impact bolt 1 After installing...

Page 14: ...ams on tool holder and the same of spiral bevel gear 36 have to engage each other see Fig 25A Adjust 16 concaves of spiral bevel gear 36 to 6 concaves of crank housing by turning spiral bevel gear 36...

Page 15: ...n 2 change keys And make sure whether the retaining ring S12 is assembled in the groove firmly see Fig 26 and 26A Note Be careful not to expand the retaining ring 12 too wide 4 Assemble slide plate co...

Page 16: ...tch Fix lead wires black and white of power supply cord with these lead holders Fix lead wires black and white of controller with these lead holders Handle Fig B Fig B 1 Pass lead wires black and whit...

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