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3

8

R

epair

[3]-2. Drill chuck, Gear, Spindle

Fig. 4

Fig. 6

1R139

2. Fit the flats of Spindle to the notch of 1R139 

    and then hold 1R139 in vise.

3. Attach 1R224 and 1R298 to 1R223 and then secure 

   1R298 with Drill chuck.

4. Turn 1R223 counterclockwise.

1. Hold Drill chuck in vise.

2. Fit the flats of 781007-2 to those of Spindle and 

    turn 781007-2 counterclockwise as illustrated right.

Drill chuck

1. Loosen the jaws of Drill chuck and then remove 

    M6x22 Flat head screw by turning it 

clockwise

.

M6x22 Flat head screw

Note

: It has left-hand thread.

1R298

1R224

1R223

(1) Remove Drill chuck as illustrated in 

Fig. 4

.

(1A) When Drill chuck is broken, 1R298 can not be secured with the Drill chuck.

         Therefore, separate the drill chuck from Spindle as illustrated in 

Fig. 5 or 6

         after removing M6x22 Flat head screw. 

1R139

DISASSEMBLING

Removing Drill chuck S16 for 

DS5000

Fig. 5

Removing Drill chuck S13 for 

DS4010 and DS4011

781024-2

Hole of Drill chuck

1. Fit the flats of Spindle to the notch of 1R139 

    and then hold 1R139 in vise.

2. Fit the pin of 781024-2 into a hole of Drill chuck, 

    and turn 781024-2 counterclockwise as illustrated

    right.  

781007-2

Summary of Contents for DS4010

Page 1: ...l chuck type Chuck capacity mm Double insulation Net weight 2 kg lbs Power supply cord 1 m ft No load speed min 1 rpm Specification Model No DS4010 DS4011 DS5000 2 13 1 16 1 2 2 13 1 16 1 2 3 16 1 8 5...

Page 2: ...Amount Portion to lubricate Gear housing complete 8 Makita grease N No 2 Gear room where Spur gear 47 and Gear complete 7 41 engage with Armature gear Refer to Fig 8 1 Remove Armature ass y as illustr...

Page 3: ...turning it clockwise M6x22 Flat head screw Note It has left hand thread 1R298 1R224 1R223 1 Remove Drill chuck as illustrated in Fig 4 1A When Drill chuck is broken 1R298 can not be secured with the D...

Page 4: ...a left hand thread 3 DISASSEMBLY ASSEMBLY 3 2 Drill chuck Gear Spindle Fig 7 Fig 8 Fig 9 DISASSEMBLING 5 Strike Gear housing complete to remove Gears as illustrated below 6 Remove Spindle together wit...

Page 5: ...pindle Secure their parts to Spindle with Retaining ring S 14 3 Insert Gear complete 7 41 into Ball bearing 626LLB with Spur gear 47 engaged Do not forget to assemble Fiber washer 6 to the Gear comple...

Page 6: ...This Lead wire is white for some countries P 6 8 Orange White Blue Purple Color index of lead wires sheath Black Models DS4011 and DS5000 with reverse switch without variable speed control Model DS401...

Page 7: ...ure fan side Pass Field lead wires black through the hole to connect them to Switch Switch Line filter Pass the Lead wires of Power supply cord through Line filter Rib Pass field lead wires black betw...

Page 8: ...lated terminal Viewed from Switch cover handle L side Line filter Put Line filter here Boss Resistor Rib Do not to put the folowing Lead wires on the Ribs and Terminal block Field lead wires black Noi...

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