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Assembly instructions © 2010

PRODUCT GUIDE
MODEL  463724711

Kmart Model No. 415.16150110

© 2010 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time:

 

 30

 

minutes

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

11/23/10 

 G314-001-020801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; 
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared 
Grilling That’s All About U®; Keepers of the Flame®;   Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; 
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®;  Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial 
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; 
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill 
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; 
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for 463724711

Page 1: ...o Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ... clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Per...

Page 12: ...eaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an ...

Page 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ... 1 TANK EXCLUSION WIRE BLACK H 1 TANK RETAINER WIRE FORM I 1 AXLE ROD J 2 WHEEL K 1 LEG EXTENDER FRONT L 1 LEG EXTENDER REAR M 1 TOP LID N 1 LOGO PLATE F LID O 1 HANDLE F TOP LID P 2 SILICONE RUBBER BUMPER F MAIN LID Q 2 SILICONE REAR RUBBER BUMPER F MAIN LID R 1 TOP LID HARDWARE SET OF 2 S 1 FIREBOX T 3 MAIN BURNER TUBE U 1 ELECTRODE MAIN BURNER V 2 FLAME CARRY OVER TUBE W 3 HEAT DIFFUSER X 2 COO...

Page 16: ...B A C D K PP OO I G J J H F E BB CC AA JJ NN MM LL KK GG HH R X W W W V V T T T U M N O Q P S Z L CC CC CC DD II X Y EE PARTS DIAGRAM 16 FF ...

Page 17: ...y weight and wheel Axle Rod Cone side of wheel against leg 1 Hitch Pin Qty 1 Axle Spacer Qty 1 Wheel Wheel Back Rail Front Panel Right Leg Assembly Left Leg Assembly Place rear rail between cart frames Hook the key hole slots to the preassembled 10 24x1 2 machine screws Tighten the screws Leg Extender Front Leg Extender Rear Axle Spacer Hitch Pin ASSEMBLY 17 ...

Page 18: ... wire silver onto front right leg Flex tank exclusion wire to fit other end to the hole on bottom edge of rear rail Long Tank Exclusion black Hook the long tank exclusion wire onto front left leg Flex tank exclusion wire to fit other end to rear right leg black Front left Leg Rear Right Leg ...

Page 19: ...s hanging outside the cart Slide grill head from front to rear of cart until the pre installed screws are slide into the opening of the metal tabs Tighten the pre installed screws 5 Place right side shelf to the right side of firebox A Tighten the pre installed screws B Make sure the key hole slots are fit onto the pre installed screws 6 A B Grill Head ...

Page 20: ...left side of firebox A Make sure the key hole slots are fit onto the pre installed screws Tighten the pre installed screws B Sideburner Valve Qty 2 8 32X3 8 Screw Position sideburner valve behind fascia attach with 8 32X3 8 screws B A ...

Page 21: ...ideburner clip to sideburner tube and valve Attach sideburner ignitor wire to electrode as shown B 9 Sideburner Wing Nut Sideburner Valve A Sideburner Grate 10 Correctly assembled burner to valve engagement Ignitor Wire Valve Sideburner Tube Sideburner Clip Qty 1 Sideburner Clip Qty 1 Wing Nut Qty 1 5mm Flat Washer Flat Washer B Place grate onto sideburner shelf ...

Page 22: ... valve stems 11 12 Heat Tent Front of Firebox Heat Tent Back of Firebox Pin Place heat tents over burners by inserting tabs into slots in front of firebox Opposite ends of heat tents rest on pins in back of firebox Control Knobs ...

Page 23: ...e to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down 13 14 Cooking Grate Leg Wire Swing Away Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Grease Cup ...

Page 24: ...eft legs Rotate tank retainer wire inward toward cart LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and fo...

Page 25: ... cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for sp...

Page 26: ...ce knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27 ...

Page 28: ......

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