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5

8

R

epair

(1) Assemble Gear section as illustrated in 

Figs. 10 and 11

.

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Gear, Spindle

Fig. 10

Fig. 9

4. Set Pin 3 in place to assemble Gasket

    and Gear housing cover complete 

    precisely to Gear housing complete 

    in the next step.

5. Align the holes of Gasket and those of Gear housing cover complete

    and insert Pin 3 through Gasket into Gear housing complete.

Ball bearing 

626LLB

Key 5

1. Assemble Ball bearing 626LLB

    to Gear housing complete.

    Meanwhile, assemble Ball bearing 

    6202LLB to Spindle, then set them

    in place of Gear housing complete.

2. Fit Key 5 to Spindle’s groove.

    And assemble Ring 15 and Spur

    gear 47 to Spindle. 

    Secure their parts to Spindle with 

    Retaining ring S-14.

3. Insert Gear complete 7-41 into Ball 

    bearing 626LLB with Spur gear 47

    engaged.

    Do not forget to assemble Fiber

    washer 6 to the Gear complete 7-41.

Ball bearing 

6202LLB

Spindle

Ring 15

Key 5

Retaining

ring S-14

Fiber washer 6

Gear complete 7-41

Spur gear 47

Gear housing complete

Gasket

Gear housing

cover complete

Pin 3

Pin 3

(3) Take the disassembling step in reverse. Refer to 

Figs. 5 and 4

.

Note: 1. Turn 1R340 

counterclockwise

 for setting Bearing retainer 22-36 in place.

          2. Preset the fastening torque of 1R223 to

 68.6

 - 

78.4 N.m 

(

700 - 800 Kgf.cm

) and turn Drill chuck 

clockwise

 to 

              Spindle using 1R223 with 1R224, 1R139, 1R298 and vise.              

Two Leaf springs have to be set in place of Handle set (L) without dropping.  See 

Fig. 10

.

[3]-3. Leaf spring

Fig. 10

ASSEMBLING

Leaf spring

Handle set (L)

Summary of Contents for DS4010

Page 1: ...l chuck type Chuck capacity mm Double insulation Net weight 2 kg lbs Power supply cord 1 m ft No load speed min 1 rpm Specification Model No DS4010 DS4011 DS5000 2 13 1 16 1 2 2 13 1 16 1 2 3 16 1 8 5...

Page 2: ...Amount Portion to lubricate Gear housing complete 8 Makita grease N No 2 Gear room where Spur gear 47 and Gear complete 7 41 engage with Armature gear Refer to Fig 8 1 Remove Armature ass y as illustr...

Page 3: ...turning it clockwise M6x22 Flat head screw Note It has left hand thread 1R298 1R224 1R223 1 Remove Drill chuck as illustrated in Fig 4 1A When Drill chuck is broken 1R298 can not be secured with the D...

Page 4: ...a left hand thread 3 DISASSEMBLY ASSEMBLY 3 2 Drill chuck Gear Spindle Fig 7 Fig 8 Fig 9 DISASSEMBLING 5 Strike Gear housing complete to remove Gears as illustrated below 6 Remove Spindle together wit...

Page 5: ...pindle Secure their parts to Spindle with Retaining ring S 14 3 Insert Gear complete 7 41 into Ball bearing 626LLB with Spur gear 47 engaged Do not forget to assemble Fiber washer 6 to the Gear comple...

Page 6: ...This Lead wire is white for some countries P 6 8 Orange White Blue Purple Color index of lead wires sheath Black Models DS4011 and DS5000 with reverse switch without variable speed control Model DS401...

Page 7: ...ure fan side Pass Field lead wires black through the hole to connect them to Switch Switch Line filter Pass the Lead wires of Power supply cord through Line filter Rib Pass field lead wires black betw...

Page 8: ...lated terminal Viewed from Switch cover handle L side Line filter Put Line filter here Boss Resistor Rib Do not to put the folowing Lead wires on the Ribs and Terminal block Field lead wires black Noi...

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