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4

8

R

epair

(2) Gears can be removed as illustrated in 

Figs. 7 and 8

.

(3) Remove Ball bearings on Spindle and Gear complete 7-41 with 1R269 as illustrated in 

Fig. 9

.

1R340

1. Hold Switch cover handle in vise. 

    remove Bearing retainer 22-36 by 

    turning it 

clockwise 

with 1R340.

2. Separate Motor housing complete 

    from Gear housing cover complete

    by removing four 5x70 Tapping 

    screws.

3. After pulling off Armature,

    separate Gear housing cover 

    complete and Gasket from

    Gear housing complete.

   Do not lose Pin 3.    

4. Remove Retaining ring S-14

    with 1R291 from Spindle. 

Bearing

retainer 

22-36

Note

:

It has a 

left-hand

thread.

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Drill chuck, Gear, Spindle

Fig. 7

Fig. 8

Fig. 9

DISASSEMBLING

5. Strike Gear housing complete to 

    remove Gears as illustrated below.

6. Remove Spindle together

    with Ball bearing 6202LLB

    from Gear housing complete.

Spur gear 47

Fiber washer 6

Key 5

Ring 15

Gear complete 7-41 with

Ball bearing 626LLB

Switch cover 

handle

Gear housing

cover complete

Motor housing complete

Note

: Use Cushion to protect 

          Switch cover handle in vise.

5x70 Tapping screw

(4pcs.)

Pin 3

Gear housing cover complete

Gear housing complete

Gasket

Ball bearing

6202LLB

Ball bearing 6202LLB

Ball bearing 626LLB

Spindle

1R269

1R269

Spindle

Gear complete 7-41

Remove Ball bearing 

6202LLB from Spindle.

Remove Ball bearing 

626LLB from Gear

complete 7-41.

Spindle

Retaining ring S-14

Summary of Contents for DS4010

Page 1: ...l chuck type Chuck capacity mm Double insulation Net weight 2 kg lbs Power supply cord 1 m ft No load speed min 1 rpm Specification Model No DS4010 DS4011 DS5000 2 13 1 16 1 2 2 13 1 16 1 2 3 16 1 8 5...

Page 2: ...Amount Portion to lubricate Gear housing complete 8 Makita grease N No 2 Gear room where Spur gear 47 and Gear complete 7 41 engage with Armature gear Refer to Fig 8 1 Remove Armature ass y as illustr...

Page 3: ...turning it clockwise M6x22 Flat head screw Note It has left hand thread 1R298 1R224 1R223 1 Remove Drill chuck as illustrated in Fig 4 1A When Drill chuck is broken 1R298 can not be secured with the D...

Page 4: ...a left hand thread 3 DISASSEMBLY ASSEMBLY 3 2 Drill chuck Gear Spindle Fig 7 Fig 8 Fig 9 DISASSEMBLING 5 Strike Gear housing complete to remove Gears as illustrated below 6 Remove Spindle together wit...

Page 5: ...pindle Secure their parts to Spindle with Retaining ring S 14 3 Insert Gear complete 7 41 into Ball bearing 626LLB with Spur gear 47 engaged Do not forget to assemble Fiber washer 6 to the Gear comple...

Page 6: ...This Lead wire is white for some countries P 6 8 Orange White Blue Purple Color index of lead wires sheath Black Models DS4011 and DS5000 with reverse switch without variable speed control Model DS401...

Page 7: ...ure fan side Pass Field lead wires black through the hole to connect them to Switch Switch Line filter Pass the Lead wires of Power supply cord through Line filter Rib Pass field lead wires black betw...

Page 8: ...lated terminal Viewed from Switch cover handle L side Line filter Put Line filter here Boss Resistor Rib Do not to put the folowing Lead wires on the Ribs and Terminal block Field lead wires black Noi...

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