background image

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Spiral bevel gear 37, Ball bearing 696ZZ / 6201DDW (cont.)

[3]-3. Shaft lock mechanism

(1) Assemble Flat washer 12 and Ball bearing 6201DDW to Bearing box. (Refer to 

Fig. 7 of page 5

.)

(2) Secure Ball bearing 6201DDW with Retaining ring R-32. (Refer to 

Fig. 7 of page 5

.)

(3) Assemble Spiral bevel gear 37 to Spindle as drawn in 

Fig. 8

.

(4) Reverse the disassembly procedure of 

Figs. 7 and 6 of page 5

 to set Bearing box section in place.  

Remove Shaft lock mechanism (Shoulder pin 4, Compression spring 8 and Pin cap) as drawn in 

Fig. 9

.

2. Put 1R029 on the area around the center

    hole of Spiral bevel gear 37 and then

    press it down.

3. Snap Ring spring 11 into the groove

    of Spindle to secure Spiral bevel 

    gear 37, and then assemble Ball 

    bearing 696ZZ to Spindle.

1. Insert the thread of Spindle into 

    the hole on 1R036 to receive

    the stepped portion of Spindle

    as drawn below.

ASSEMBLING

DISASSEMBLING

Fig. 8

Fig. 9

1R036

1R036

Bearing box

Thread of Spindle

Stepped

portion of 

Spindle

Spiral bevel 

gear 37

Bearing box

1R029

1R036

Ball bearing 

696ZZ

Ring spring 11

3. Apply 1R268 to Shoulder pin 4 through 

    the small hole on Pin cap and tap 1R268

    with Metal hammer. 

    Shoulder pin 4 is removed from Gear 

    housing.

4. Release 1R268 from Pin cap 

    carefully so that Pin cap is not 

    slung by Compression spring 8.

Shoulder pin 4

Pin cap

Note

: Do not reuse Pin cap. It is because removal of 

          Shoulder pin 4 damages the inside surface. 

(1) Clean up the plastic dust from Gear housing, Compression spring 8 and Shoulder pin 4. (

Fig. 11

(2) Assemble the components as drawn in 

Fig. 12

1. Separate Gear section (Gear housing, Bearing

    box) by unscrewing four 4x30 Tapping screws.

2. Separate Bearing box section from Gear housing

    by unscrewing four M4x14 Pan head screws.

Small hole

of Pin cap

Compression

spring 8

1R350

Gear housing

Gear housing

Bearing box

Bearing box

4x30 Tapping 

screws (4 pcs.)

M4x14 Pan head

screws (4 pcs.)

P 6/ 11

ASSEMBLING

Fig. 11

Fig. 12

Be sure to clean up 

plastic dust here.

O ring 5

Shoulder pin 4

with O ring 5

Top of Shoulder pin 4

1. Insert Shoulder pin 4 through 

    the hole of Gear housing complete.

Pin cap
Compression Spring 8

2. Assemble Compression spring 8

    and new Pin cap to Shoulder pin 4.

R

epair

Summary of Contents for DGA405

Page 1: ...ergy capacity Wh 27 36 54 72 90 Charging time approx min 15 24 22 36 45 with DC18RC Wheel size mm Hole diameter 6 1 4 Max thickness Diameter 100 4 16 5 8 22 23 7 8 8 500 No Yes Yes Yes Yes Yes Paddle...

Page 2: ...bevel gear 37 to Spindle supporting Spindle when assembling Spiral bevel gear 37 to Spindle disassembling Rotor from Gear housing cover supporting Bearing box when removing Spindle from Spiral bevel...

Page 3: ...d hand turn M6 Hex nut counterclockwise with Wrench 10 Then remove Spiral bevel gear 10 4 Hook the jaws of 1R045 with Gear housing cover then push out Rotor ass y In this step Ball bearing 629LLB stil...

Page 4: ...cure the gear by turning M6 Hex nut clockwise with Wrench 10 Keep enough distance between Rotors so that they are out of their magnetic forces each other ASSEMBLING Spiral bevel gear 10 M6 Hex nut Fig...

Page 5: ...Spindle and Spiral bevel gear 37 are removed 4 Remove Retaining ring R 32 with 1R291 from the groove in Bearing box 5 Turn Bearing box upside down and press down Ball bearing 6201DDW from Bearing box...

Page 6: ...gear 37 Bearing box 1R029 1R036 Ball bearing 696ZZ Ring spring 11 3 Apply 1R268 to Shoulder pin 4 through the small hole on Pin cap and tap 1R268 with Metal hammer Shoulder pin 4 is removed from Gear...

Page 7: ...tor complete Assemble Stator complete as drawn in Fig 13 3 DISASSEMBLY ASSEMBLY 3 4 Stator complete ASSEMBLING Mating cavity on the left side and the right side tow each Terminal of Stator complete Ce...

Page 8: ...ace the broken wire s Lead wires are broken Check Lead wires or replace the broken wire s Rotor ass y is broken Stator complete is broken Switch is broken Replace Switch Terminal is broken a Mode lamp...

Page 9: ...everse attachment could spoil the test Wait until the display shows the value without fluctuation Terminal Terminal Insulating tape Switch lever complete black bar red bar P 9 11 1 Set Digital tester...

Page 10: ...and fasten the plate with the M3 5 screw of Switch Switch unit Tape Terminal Connector AWG24 AWG24 AWG28 AWG14 AWG28 AWG22 AWG14 AWG14 AWG14 Controller Line filter if used Stator P 10 11 Circuit diagr...

Page 11: ...Switch Route lead wires red yellow black of Terminal between Rib E and Rib F Put Line filter between Rib G and Rib H P 11 11 Wiring diagram Bend thick lead wires orange white blue of Controller here s...

Reviews: