background image

Notch

Switch lever complete

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Rotor, Ball bearing 629LLB, 607LLB, Spiral bevel

 

gear 10 (cont.)

Fig. 3R

Fig. 3F

Caution for Handling of Rotor

When handling or storing multiple Rotors, 

be sure to keep a proper distance between 

Rotors as shown in 

Fig. 3R

Because Rotor is a strong magnet, 

failure to follow this instruction could 

result in:

• Finger injury caused by pinching 

   between Rotors pulling each other.

• Magnetic loss of Rotors or damage 

   on the magnet portion of Rotor. 

   (

Fig. 3F

)     

 

 

* Magnetic loss of Rotors

* Damage on the magnet 

   portion of Rotor 

Ball bearing 

607LLB

Rotor

1. Assemble Ball bearing 

    607LLB to Rotor.

(1) Assemble Rotor ass’y to Gear housing cover as drawn in 

Fig. 4.

(2) Assemble Gear housing cover and Gear housing section as drawn in 

Fig. 5.

4. Assemble Spiral bevel gear 10 to Rotor ass’y, 

    and secure the gear by turning M6 Hex nut

    clockwise with Wrench 10.

Keep enough distance between Rotors so that

they are out of their magnetic forces each other.

ASSEMBLING

Spiral bevel gear 10

M6 Hex nut

Fig. 4

Fig. 5

Gear housing

Spindle

Gear housing cover

2. Assemble Gear housing to Gear housing cover.

    Face Spindle toward Switch lever complete.

1. Assemble Gear housing cover to Motor housing. Face the notch

    of Gear housing cover toward Switch lever complete.

P 4/ 11

2. Assemble O ring 26 to the inner groove of Gear housing cover, and apply Makita grease 

    R No. 00 to the inner periphery of O ring 26, and then, insert Ball bearing 629LLB from

    the large hole side of Gear housing cover.

3. Receive the inner race of Ball bearing 629LLB

    in Gear housing cover with 1R027, and pressfit 

    the shaft of Rotor ass’y into the hole of Ball 

    bearing 629LLB.

Large hole of

Gear housing

cover

O ring 26

with Grease R No. 00

on the inner periphery

Ball bearing 629LLB

1R027

Hole of Ball bearing 629LLB

Inner race of Ball

bearing 629LLB

R

epair

Summary of Contents for DGA405

Page 1: ...ergy capacity Wh 27 36 54 72 90 Charging time approx min 15 24 22 36 45 with DC18RC Wheel size mm Hole diameter 6 1 4 Max thickness Diameter 100 4 16 5 8 22 23 7 8 8 500 No Yes Yes Yes Yes Yes Paddle...

Page 2: ...bevel gear 37 to Spindle supporting Spindle when assembling Spiral bevel gear 37 to Spindle disassembling Rotor from Gear housing cover supporting Bearing box when removing Spindle from Spiral bevel...

Page 3: ...d hand turn M6 Hex nut counterclockwise with Wrench 10 Then remove Spiral bevel gear 10 4 Hook the jaws of 1R045 with Gear housing cover then push out Rotor ass y In this step Ball bearing 629LLB stil...

Page 4: ...cure the gear by turning M6 Hex nut clockwise with Wrench 10 Keep enough distance between Rotors so that they are out of their magnetic forces each other ASSEMBLING Spiral bevel gear 10 M6 Hex nut Fig...

Page 5: ...Spindle and Spiral bevel gear 37 are removed 4 Remove Retaining ring R 32 with 1R291 from the groove in Bearing box 5 Turn Bearing box upside down and press down Ball bearing 6201DDW from Bearing box...

Page 6: ...gear 37 Bearing box 1R029 1R036 Ball bearing 696ZZ Ring spring 11 3 Apply 1R268 to Shoulder pin 4 through the small hole on Pin cap and tap 1R268 with Metal hammer Shoulder pin 4 is removed from Gear...

Page 7: ...tor complete Assemble Stator complete as drawn in Fig 13 3 DISASSEMBLY ASSEMBLY 3 4 Stator complete ASSEMBLING Mating cavity on the left side and the right side tow each Terminal of Stator complete Ce...

Page 8: ...ace the broken wire s Lead wires are broken Check Lead wires or replace the broken wire s Rotor ass y is broken Stator complete is broken Switch is broken Replace Switch Terminal is broken a Mode lamp...

Page 9: ...everse attachment could spoil the test Wait until the display shows the value without fluctuation Terminal Terminal Insulating tape Switch lever complete black bar red bar P 9 11 1 Set Digital tester...

Page 10: ...and fasten the plate with the M3 5 screw of Switch Switch unit Tape Terminal Connector AWG24 AWG24 AWG28 AWG14 AWG28 AWG22 AWG14 AWG14 AWG14 Controller Line filter if used Stator P 10 11 Circuit diagr...

Page 11: ...Switch Route lead wires red yellow black of Terminal between Rib E and Rib F Put Line filter between Rib G and Rib H P 11 11 Wiring diagram Bend thick lead wires orange white blue of Controller here s...

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