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PRODUCT

P 1/ 24

O

ptional accessories

Finish nails

Battery BL1815

Battery BL1815N

Battery BL1820

Battery BL1830

Battery BL1840

Battery BL1850

Fast charger DC18RC

Charger DC18SD

Charger DC24SC

Four port multi charger DC18SF

Automotive charger DC18SE

S

tandard equipment

Nose adapter 

 

................. 1

Hex wrench 3 ................ 1

Plastic carrying case ...... 1 

(for some countries only)

Models No.

 Description

C

ONCEPT AND MAIN APPLICATIONS

DBN500
Cordless brad nailer 50mm (2")

DBN500 is cordless brad nailer powered by 18V Li-ion battery.

Compressed air generated by piston work with DC motor pushes down Driver to 

shoot Brad nails. The mechanism provides less reaction force and “air nailer like” 

shot feeling to the operator.

Other features are as follows:

• Higher durability than competitors’ models

• Easy-to-see slim nose tip

• Rocker switch to select Sequential mode / Bump fire mode

S

pecification

W

L

H

Length: mm (

"

)

Type

Nail

Battery

Finish

15, 20, 25, 30, 32, 35, 38, 40, 45, 50

(5/8, 3/4, 1, 1-3/16, 1-1/4, 1-3/8, 1-1/2, 1-5/8, 1-3/4, 2)

Magazine capacity (pcs)
Shot quantity on a single full battery charge
Quick response (pcs/sec.)

2

Weight according to EPTA-Procedure 01/2003: kg (lbs)

3.3 (7.3), 3.3 (7.3), 3.5 (7.7), 3.5 (7.7), 3.5 (7.7) 

*

6

*3

 One nail is fired first by pushing Contact arm against workpiece, then by pulling Trigger with the Contact arm

     kept pushed; nail cannot be fired when the steps are reversed. Another one can be fired by releasing Trigger,

     then by repeating the steps; however, cannot be fired if Trigger is not released before repetition of the steps.

*4

 Nail is fired first by pulling Trigger then by bumping Contact arm against workpiece with Trigger kept pulled.

     As long as Trigger is kept pulled, nails can be fired one after the other continuously every time when Contact arm

     is bumped against workpiece.

*5

 Nail is fired first by pushing Contact arm against workpiece then by pulling Trigger with Contact arm kept pushed.

     Another nail can be fired by releasing then re-pulling Trigger even if Contact arm is kept pushed;

     another nail cannot be fired if Trigger is not released.

*6 

2.9kg (5.5lbs) without Battery

Nail gauge

18Ga

Nails per strip

100
110

1,000

*

1

LED job light

Yes

1.5, 2.0, 3.0, 4.0, 5.0

24, 27, 54, 72, 90

18

Li-ion

15, 24, 22, 36, 45 with DC18RC

Voltage: V

Capacity: Ah

Cell

Charging time (approx.): min.

Energy capacity: Wh

Yes

Yes (Tool-less)

Rocker switch

Driving depth adjustment
Anti-dry-fire mechanism 

Change of Bump fire mode and sequential mode

2 mode pattern

Operation 

mode

Auto change mode between

Bump fire

*

4

 and single fire

*

5

Sequential

*

3

97 (3-13/16)

*

2

Dimensions: mm (")

Width (W)
Height (H)

Length (L)

294 (11-5/8)

*

1

318 (12-1/2)

*1

 

With Battery BL1830

*2

 

103mm (4-16") when using Hook

Note:

 The standard equipment may vary by country

          or model variation.

T

ECHNICAL INFORMATION

460

Max output (W)

Battery .................. 1 or 2

*

8

Charger ................. 1

*

8

Battery cover......... 1

*

9

Safety goggles ...... 1

*8

 Battery and charger are not supplied with “Z” model     

*9

 Supplied with the same quantity of extra Battery

OFFICIAL USE 

for ASC & Sales Shop

Summary of Contents for DBN500

Page 1: ...releasing Trigger then by repeating the steps however cannot be fired if Trigger is not released before repetition of the steps 4 Nail is fired first by pulling Trigger then by bumping Contact arm ag...

Page 2: ...ng extractor removing Ball bearings 6001ZZ and 6002ZZ Lubricant Isoflex NB52 2 LUBRICANT APPLICATION Fig 1 CAUTION Repair the machine in accordance with Instruction manual or Safety instructions 21 O...

Page 3: ...TENING TORQUE Fig 2 48 M4x12 Hex socket head bolt 4 pcs 0 88 1 8 N m 111 M5x20 Hex socket head bolt 2 pcs 7 5 9 0 N m 108 M4x6 Hex socket head bolt 2 pcs 2 7 4 2 N m 102 M4x8 Hex socket head bolt 2 pc...

Page 4: ...ad bolt 2 7 to 4 2 M4x16 Hex socket head bolt 2 7 to 4 2 Cylinder end and Main cylinder M4x16 Hex socket head bolt 2 7 to 4 2 M4x16 Hex socket head bolt 2 7 to 4 2 Plate B and Crank case Sub arm compl...

Page 5: ...mpression spring 4 Driver guide M4x10 Hex socket head bolt Slide door Slide door 1 Remove two M4x12 Pan head screws 3 Remove Magazine section 5 Remove an module Driver guide Center plate complete and...

Page 6: ...lift up the center hook of Pusher slightly and carefully without detaching the side hooks of Pusher from Sleeves 2 Remove Pusher from Slide door Fig 4 2 While keep the fitting of Sleeves and the side...

Page 7: ...hook would be bumped against Slide door Note Stopper is directional and therefore it must be assembled to Pusher as drawn below 2 Disassemble Lock lever section 3 Remove Lock lever from Slide door Fi...

Page 8: ...groove end of Slide door 3 Insert the center hook of Pusher into the groove end of Slide door 4 Insert the side hooks of Pusher into the slots of Sleeves completely until the hooks stop Assemble Push...

Page 9: ...move Housing R and then separate Switch unit Fig 9 1 Remove two M4x12 Pan head screws ten Bind PT3x36 Tapping screws and Housing R 2 Remove Switch unit on Switch base Fig 9 M4x12 Pan head screw 2 pcs...

Page 10: ...r assembly 3 Remove four Bind PT3x16 Tapping screws and Motor housing R from Motor housing L 4 Remove Armature section from Motor housing L See Fig 10 for removing Armature section Fig 10 Motor housin...

Page 11: ...n the direction of the black arrows Note Hold the coils of Torsion springs designated by the white arrows so as not to remove them from Brush holder complete 2 Pull out Armature together with Yoke uni...

Page 12: ...ed each other Finally push Armature to Gear assembly while keeping gear engagement firmly 5 Move Connecting rod and Crank to lower dead point and fit an module Motor housing Gear assembly and Main cyl...

Page 13: ...assembly Refer to Fig 12 of page 11 4 Move the crank portion to the lower dead point and install the module of Motor housing and Main cylinder into Housing L Fig 15 After removing Motor housing set fr...

Page 14: ...se section 1 Remove two Bind PT4x12 tapping screws 2 Lift up the opposite on Adjuster side of Switch base section 3 Slide the tilted Switch base section in direction of the black arrow to remove it fr...

Page 15: ...an module of Sub arm and Link arm A Refer to page 18 for the disassembly 3 While holding Top cap by a finger remove two M4x10 Hex socket head bolts and then relieve the holding force carefully to pre...

Page 16: ...ston A and then separate Pipe 12 from Piston A Connecting rod and thick size O ring 50 can be removed from Piston A 4 Give impacts to Crank case with a plastic hammer Crank portion is removed from Cra...

Page 17: ...and Compression spring 11 M4x6 Hex socket head bolt 2 7 4 2 N m Arm Center plate Link arm B Cylinder head Valve Gasket A Driver cylinder Gasket B O ring 24 Separator O ring 21 M4x30 Hex socket head bo...

Page 18: ...r rod Wrench 8 Adjuster Flats of Adjuster rod Adjuster rod Urethane ring 4 Arm Urethane ring 4 Adjuster The module of Adjuster Compression spring 2 Steel ball 2 3 and Adjuster guide See Fig 20 Adjuste...

Page 19: ...bearing 604ZZ Fig 22 Fig 23 Fig 25 Fig 24 Pin 4 Slider Groove of Valve Retaining ring EXT S 19 Stop ring E 3 Pin 4 Ball bearing 604ZZ Link arm A Compression spring 3 Slider Sub arm 1R291 Refer to Fig...

Page 20: ...e is effective to Slider 3 When Compression spring 3 is not compressed Slider stops at the proper position to be secured Tighten M4x6 Hex socket head bolt without moving Slider 4 Make sure that Link a...

Page 21: ...e hole of Driver cylinder for air path using your finger in condition that Driver complete is set in place and check that you cannot push and pull Driver assembly by hand If you can move Driver assemb...

Page 22: ...nted circuit board for crank angle sensor Printed circuit board for LED Black Red Blue Red Red Switch Controller Sleeve Connectors Sleeve Terminal Brush holder complete Black Black Black Blue Yellow R...

Page 23: ...bs H Switch for operation mode change Assemble Flag receptacles to Switch so that the lead wires faces toward the direction as drawn above Lead wire of LED circuit must be routed between Ribs A and Ri...

Page 24: ...ividually Switch unit for Contact arm Lead wire holder A Lead wire holder B Do not slacken Lead wires between Lead wire holder A and Lead wire holder B Place the slacks of Lead wires in this space Wir...

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