background image

P  

2

/1

3

R

epair

Apply 

Makita grease FA No.2

 and 

N No.2

 to the following portions indicated by the black triangle to protect

parts and product from unusual abrasion.

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

Code No.

Description

Use for

1R041

Vise Plate

Fixing Socket 32-50 when disassembling Hammer case 

1R045

Gear Extractor

Disassembling/assembling Hammer section

1R223

Torque Wrench Shaft 20-90 N.m Disassembling Hammer case 

1R224

Ratchet Head 12.7

Disassembling Hammer case  (Use with 1R223.)

1R232

Pipe 30

Holding Anvil when disassembling Bit holder section

1R288

Screwdriver Magnetizer

Magnetizing a screwdriver for easy removal of steel balls

1R291

Retaining Ring S & R Pliers

Removing Ring spring 11 of Bit holder section 

134847-1 Socket 30-78

Disassembling/assembling Hammer case

134848-9 Socket 32-50

Disassembling/assembling Hammer case

[2] LUBRICATION

Fig. 1

Item 

No.

Description

Hammer case complete

Nylon washer 19

Steel ball 3.5

(24 pcs.)

Hammer

Spur gear 22

a little

a little

a little

a little

Thin washer 12

19

2 g

22

27

27a

27a: Tip portion to be inserted into the hole of Anvil

27b

27b: Insertion hole for Armature for smooth engaging with Spur gear 22  

25

Grease

Makita

grease

N No.2

Makita

grease

FA No.2

Amount

Portion to lubricate

25 Steel ball 5.6

19 Anvil

22 Flat washer 24

Whole portion

Drum portion that contacts Sleeve 14 and Oil seal 14 of

Hammer case complete

Surface that contacts 24 pcs. of Steel ball 3.5

27 Spindle      

27 Spindle      

Summary of Contents for BTD136

Page 1: ...4 M8 5 32 5 16 Yes Yes Yes LED job light Yes 1 2 2 6 1 4 3 1 1 3 3 0 Energy capacity Wh 19 44 Li ion 210 15 22 with DC18RC DC18RA 4 6 35mm 1 4 Hex Max output W 4 for North and Central American countri...

Page 2: ...Magnetizing a screwdriver for easy removal of steel balls 1R291 Retaining Ring S R Pliers Removing Ring spring 11 of Bit holder section 134847 1 Socket 30 78 Disassembling assembling Hammer case 1348...

Page 3: ...e Hammer case section from Motor section Fig 3 3 Remove Hammer case complete from Bearing box complete Fig 4 Hammer case complete 1 By unscrewing nine 3x16 Tapping screws remove Housing R from Housing...

Page 4: ...pper portion 1 While engaging Spur gear 22 with Internal gear 51 set Hammer section in place Fig 6 Fig 8 Fig 9 Fig 7 Hammer case complete viewed from bottom Internal gear 51 stopper portion Hammer cas...

Page 5: ...force Therefore Rotor must be removed from Stator complete as drawn in Fig 11 to protect Stator complete from damage 3 2 Rotor DISASSEMBLING 1 Put the Motor section on a workbench so that the drive e...

Page 6: ...sure that Rotor gear engages with the two planet gears Spur gear 22 of Hammer case section to rotate Spindle smoothly Fig 14 Fig 15 Fig 16 3 2 Rotor protrusion Wire connecting plate Baffle plate Stat...

Page 7: ...in Fig 18 when mounting Switch plate complete and Switch to Housing L Fig 18 Housing L Hammer Screw symbol projection prong portion F R Change lever seal Switch Switch When mounting Switch to Housing...

Page 8: ...using R from Housing L then remove Hammer case section from Motor section Fig 3 3 Remove Bearing box complete from Hammer case complete Fig 4 4 Separate Hammer case complete Fig 5 5 Bit holder section...

Page 9: ...removing Flat washer 24 Steel balls 3 5 can be removed from Hammer Fig 22 Fig 24 Fig 25 2 Hold Hammer section as shown below in Fig R and then release it from 1R045 Caution Do not hold 1R045 as shown...

Page 10: ...utting Flat washer 24 in Hammer Fig 25 make sure that twenty four Steel balls 3 5 are put in the groove of Hammer as shown in Fig 26 ASSEMBLING Fig 26 Hammer and Steel balls 3 5 viewed from above Hamm...

Page 11: ...e Red Orange Blue Yellow Gray Color index of lead wires sheath Black Fuse AS Switch Connector Connector LED circuit Stator Sponge Fig D 1 Sponge P 11 13 Terminal This Lead wire is red for some countri...

Page 12: ...ead wires from LED light circuit See Fig D 2 sponge A bundling five thin lead wires from Stator black red blue yellow white sponge B bundling three thick lead wires from Stator blue white orange spong...

Page 13: ...n this rib Be careful not to put Lead wires on these ribs Put the slack of Stator s lead wires in this place extended line from the upper edge of seal Put sponges B and C bundling lead wires from LED...

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