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[3] DISASSEMBLY/ASSEMBLY
[3] -1. Hammer Case Section

DISASSEMBLING

ASSEMBLING

(4) Hammer case section can now be disassembled as shown in 

Fig. 5

.

Fig. 5

Hammer case complete

Hammering mechanism

Internal gear 51

O Ring 40

Bearing box

complete

(1) Assemble Hammer case section. (

Figs. 6, 7, 8 

and

 9

)

(2) Mount Hammer case section to Housing in the reverse order of disassembly. (

Figs. 3 

and

 2

)  

groove of

Bearing box complete 

Socket 32-50

(No.134848-9)

Bearing box

complete

Hammer section

Hammer case

complete

Spur gear 22

stopper portion

1. While engaging Spur gear

    22 with Internal gear 51,

    set Hammer section in place. 

Fig. 6

Fig. 8

Fig. 9

Fig. 7

Hammer case complete,

viewed from bottom

Internal gear 51

stopper portion

Hammer case

complete

Socket 32-50

(134848-9)

Turn 1R223 counterclockwise.

Note:

 The fastening torque must

           be 40 to 45 N.m.

protrusion of Internal gear 51

Bearing box complete

1R224

Hammer case complete

Socket 30-78 (134847-1)

1. Put O ring 40 into the groove

    of Bearing box complete.

2. Put Internal gear 51 on

    Bearing box complete

    with its stepped end on

    O ring 40. 

2. Align the stopper portion of

    Hammer case complete with

    either one of the 4 protrusions

    of Internal Gear 51, then put

    Hammer case complete over

    Bearing box complete.  

Summary of Contents for BTD136

Page 1: ...4 M8 5 32 5 16 Yes Yes Yes LED job light Yes 1 2 2 6 1 4 3 1 1 3 3 0 Energy capacity Wh 19 44 Li ion 210 15 22 with DC18RC DC18RA 4 6 35mm 1 4 Hex Max output W 4 for North and Central American countri...

Page 2: ...Magnetizing a screwdriver for easy removal of steel balls 1R291 Retaining Ring S R Pliers Removing Ring spring 11 of Bit holder section 134847 1 Socket 30 78 Disassembling assembling Hammer case 1348...

Page 3: ...e Hammer case section from Motor section Fig 3 3 Remove Hammer case complete from Bearing box complete Fig 4 Hammer case complete 1 By unscrewing nine 3x16 Tapping screws remove Housing R from Housing...

Page 4: ...pper portion 1 While engaging Spur gear 22 with Internal gear 51 set Hammer section in place Fig 6 Fig 8 Fig 9 Fig 7 Hammer case complete viewed from bottom Internal gear 51 stopper portion Hammer cas...

Page 5: ...force Therefore Rotor must be removed from Stator complete as drawn in Fig 11 to protect Stator complete from damage 3 2 Rotor DISASSEMBLING 1 Put the Motor section on a workbench so that the drive e...

Page 6: ...sure that Rotor gear engages with the two planet gears Spur gear 22 of Hammer case section to rotate Spindle smoothly Fig 14 Fig 15 Fig 16 3 2 Rotor protrusion Wire connecting plate Baffle plate Stat...

Page 7: ...in Fig 18 when mounting Switch plate complete and Switch to Housing L Fig 18 Housing L Hammer Screw symbol projection prong portion F R Change lever seal Switch Switch When mounting Switch to Housing...

Page 8: ...using R from Housing L then remove Hammer case section from Motor section Fig 3 3 Remove Bearing box complete from Hammer case complete Fig 4 4 Separate Hammer case complete Fig 5 5 Bit holder section...

Page 9: ...removing Flat washer 24 Steel balls 3 5 can be removed from Hammer Fig 22 Fig 24 Fig 25 2 Hold Hammer section as shown below in Fig R and then release it from 1R045 Caution Do not hold 1R045 as shown...

Page 10: ...utting Flat washer 24 in Hammer Fig 25 make sure that twenty four Steel balls 3 5 are put in the groove of Hammer as shown in Fig 26 ASSEMBLING Fig 26 Hammer and Steel balls 3 5 viewed from above Hamm...

Page 11: ...e Red Orange Blue Yellow Gray Color index of lead wires sheath Black Fuse AS Switch Connector Connector LED circuit Stator Sponge Fig D 1 Sponge P 11 13 Terminal This Lead wire is red for some countri...

Page 12: ...ead wires from LED light circuit See Fig D 2 sponge A bundling five thin lead wires from Stator black red blue yellow white sponge B bundling three thick lead wires from Stator blue white orange spong...

Page 13: ...n this rib Be careful not to put Lead wires on these ribs Put the slack of Stator s lead wires in this place extended line from the upper edge of seal Put sponges B and C bundling lead wires from LED...

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