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/1

3

R

epair

[3] DISASSEMBLY/ASSEMBLY

Steel ball 3.5 (2psc.)

Compression spring 13

Flat washer 12

Sleeve

Hammer case complete

Nylon washer 14 Anvil

Anvil

Assemble in the reverse order of disassembly. (

Figs. 19

18

 and

 17

)

Sleeve

Hammer case

complete

Anvil

Use 1R232 for holding Sleeve firmly

for easy removal of Ring spring 11. 

1R232

Ring spring 11

[3]-5 Bit Holder Section and Anvil

1R232

Fig. 19

Fig. 20

Fig. 21

DISASSEMBLING

ASSEMBLING

(1) Remove Bumper and Hammer case cover from the machine. (

Fig. 2

)

(2) Separate Housing (R) from Housing (L), then remove Hammer case section from Motor section.  (

Fig. 3

)

(3) Remove Bearing box complete from Hammer case complete. (

Fig. 4

)

(4) Separate Hammer case complete. (

Fig. 5

)

(5) Bit holder section and Anvil can now be disassembled (

Figs. 19

20

 and

 21

)

Ring spring 11

Sleeve

Raise this side (opposite to the expanded side) with index finger

when removing Ring spring 11.

Press the top of  Sleeve

with thumb so as no to allow

Compression spring 13

to pop out and away.

Expand the end gap of

Ring spring 11 with 1R291.

Flat washer 12, Compression spring 13 and

Sleeve can now be removed from Anvil.

Anvil and Nylon washer 14 can now be removed from 

Hammer case complete.

Be careful not to lose Steel ball 3.5.

Summary of Contents for BTD136

Page 1: ...4 M8 5 32 5 16 Yes Yes Yes LED job light Yes 1 2 2 6 1 4 3 1 1 3 3 0 Energy capacity Wh 19 44 Li ion 210 15 22 with DC18RC DC18RA 4 6 35mm 1 4 Hex Max output W 4 for North and Central American countri...

Page 2: ...Magnetizing a screwdriver for easy removal of steel balls 1R291 Retaining Ring S R Pliers Removing Ring spring 11 of Bit holder section 134847 1 Socket 30 78 Disassembling assembling Hammer case 1348...

Page 3: ...e Hammer case section from Motor section Fig 3 3 Remove Hammer case complete from Bearing box complete Fig 4 Hammer case complete 1 By unscrewing nine 3x16 Tapping screws remove Housing R from Housing...

Page 4: ...pper portion 1 While engaging Spur gear 22 with Internal gear 51 set Hammer section in place Fig 6 Fig 8 Fig 9 Fig 7 Hammer case complete viewed from bottom Internal gear 51 stopper portion Hammer cas...

Page 5: ...force Therefore Rotor must be removed from Stator complete as drawn in Fig 11 to protect Stator complete from damage 3 2 Rotor DISASSEMBLING 1 Put the Motor section on a workbench so that the drive e...

Page 6: ...sure that Rotor gear engages with the two planet gears Spur gear 22 of Hammer case section to rotate Spindle smoothly Fig 14 Fig 15 Fig 16 3 2 Rotor protrusion Wire connecting plate Baffle plate Stat...

Page 7: ...in Fig 18 when mounting Switch plate complete and Switch to Housing L Fig 18 Housing L Hammer Screw symbol projection prong portion F R Change lever seal Switch Switch When mounting Switch to Housing...

Page 8: ...using R from Housing L then remove Hammer case section from Motor section Fig 3 3 Remove Bearing box complete from Hammer case complete Fig 4 4 Separate Hammer case complete Fig 5 5 Bit holder section...

Page 9: ...removing Flat washer 24 Steel balls 3 5 can be removed from Hammer Fig 22 Fig 24 Fig 25 2 Hold Hammer section as shown below in Fig R and then release it from 1R045 Caution Do not hold 1R045 as shown...

Page 10: ...utting Flat washer 24 in Hammer Fig 25 make sure that twenty four Steel balls 3 5 are put in the groove of Hammer as shown in Fig 26 ASSEMBLING Fig 26 Hammer and Steel balls 3 5 viewed from above Hamm...

Page 11: ...e Red Orange Blue Yellow Gray Color index of lead wires sheath Black Fuse AS Switch Connector Connector LED circuit Stator Sponge Fig D 1 Sponge P 11 13 Terminal This Lead wire is red for some countri...

Page 12: ...ead wires from LED light circuit See Fig D 2 sponge A bundling five thin lead wires from Stator black red blue yellow white sponge B bundling three thick lead wires from Stator blue white orange spong...

Page 13: ...n this rib Be careful not to put Lead wires on these ribs Put the slack of Stator s lead wires in this place extended line from the upper edge of seal Put sponges B and C bundling lead wires from LED...

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