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DISASSEMBLING

ASSEMBLING

(3) Disassemble Spur gear 31 and Crank section as drawn in 

Fig. 4

.

(1) Assemble Spur gear 31 and Crank section as drawn in 

Fig. 5

.

(2) Assemble Spur gear 31, Crank section and the other component parts to Gear housing complete by reversing

      the disassembly procedure. (Refer to 

Fig. 3

)

      

Note

: Do not forget to mount Flat washer 6 to Gear complete 16-36. (Refer to the 

center

 drawn in 

Fig. 3

)

Fig. 4

1. Separate Ram by removing Pin 6, and then

    remove Spur gear 31 together with Crank

    shaft from Rod.

2. Place Super gear 31 and Crank shaft on 1R217.

    Then, press Crank shaft down with 1R282.

    

Note

: Be careful not to lose Woodruff key 3.

Woodruff key 3

Pin 6

Ram

Ram

Spur gear 31

Spur gear 31

1R282

1R030

Crank shaft

Crank shaft

Rod

Crank shaft

1R217

Woodruff key 3

Crank shaft

Crank shaft

1. Set Woodruff key 3 to Crank shaft.

    And then, insert the 

slim end

 of

    Crank shaft into Spur gear 31

    from its 

stepped side

 while fitting

    Woodruff key 3 to the 

groove

 of

    Spur gear 31. 

2. Put Super gear 31 and Crank 

    section onto 1R032.

    Then, Press the Gear down

    with 1R030 until it stops.  

slim end

stepped side

Spur gear 31

Spur gear 31

groove

1R032

3. Insert Crank shaft into Rod, and

    assemble Ram to the other end

    of Rod with Pin 6.

    

Note

: Do not forget to mount

              Flat washer 8.  

Rod

Spur gear 31

Crank shaft

Pin 6

Flat washer 8

Fig. 5

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Gear Housing Complete (cont.)

 

P  

4

8

Summary of Contents for BJN160

Page 1: ...and Battery Battery Max cutting capacities mm Ga Stainless steel with tensile strength up to 600N mm Cell Voltage V Capacity Ah Li ion 14 4 18 3 0 Weight according to EPTA Procedure 01 2003 2 kg lbs...

Page 2: ...Spur gear 31 2 LUBRICATION Fig 1 Item No Description Spur gear 31 Gear complete 16 36 Teeth portion where the small gear of 10 engages Teeth portion of large gear where Armature s gear engages Ram a C...

Page 3: ...housing complete 4 Remove Punch holder together with Punch from Ram 5 Remove Gear complete 16 36 from Gear housing complete Note Be careful not to lose Flat washer 6 3 Set Punch to the lowest position...

Page 4: ...th 1R282 Note Be careful not to lose Woodruff key 3 Woodruff key 3 Pin 6 Ram Ram Spur gear 31 Spur gear 31 1R282 1R030 Crank shaft Crank shaft Rod Crank shaft 1R217 Woodruff key 3 Crank shaft Crank sh...

Page 5: ...om Housing set by unscrewing four 4x20 Tapping screws 2 Remove Brush holder caps and Carbon brushes Holder cap cover Holder cap cover Holder cap cover Carbon brush Carbon brush Brush holder caps 4x40...

Page 6: ...nch M5x8 Hex socket set screw Assemble Punch and Die holder as drawn in Fig 9 concave for fitting the screw end of M5x8 Hex socket set screw screw hole of Punch holder 1 Insert Punch into Punch holder...

Page 7: ...follows Face its Lead wires to the belly side of Housing L Face Lead wire black to Housing L Setting Endbell Complete on Housing L Fig D 1 Fig D 2 Endbell complete Line filter Line filter is not used...

Page 8: ...ite side of Switch button Controller Lead wires of Controller Put Line filter in the space as drawn above if it is used Line filter Lead wire holder Terminal Endbell complete LED Circuit Switch Fig D...

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