background image

R

epair

Apply 

Makita grease FA No.2

 to the following portions designated with the black triangle to protect parts and product

from unusual abrasion.

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Gear housing complete

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

Code No.

Description

Use for

1R030

Bearing setting pipe 25-17.2

assembling Spur gear 31 to Crank shaft

1R032

Bearing setting plate 8.2

supporting Crank shaft when assembling Spur gear 31 

1R217

Ring 22

supporting Spur gear 31 when removing Crank shaft

1R282

Round bar for Arbor 8-50

removing Crank shaft from Spur gear 31

[2] LUBRICATION

Fig. 1

Item No.

Description

Spur gear 31
Gear complete 16-36

Teeth portion where the small gear of  10  engages
Teeth portion of large gear where Armature’s gear engages

Ram

a  Currve of hourglass shaped portion

b  narrow portion between small rim and large rim

Rod

Crank shaft

Amount

Portion to lubricate

DISASSEMBLING

Gear housing

complete

Punch holder

(1) Separate Gear housing complete as drawn in 

Fig. 2

.

Lock nut

1. Remove Lock nut with Wrench 32

    by turning it counterclockwise.

2. Separate Gear housing complete together with Die holder section

    from Gear housing cover complete by unscrewing four 4x40 

    Tapping screws.

4x40 Tapping screw

(4 pcs.)

Gear housing

cover complete

Gear housing

complete

Die holder section

Approx. 4 g
Approx. 1 g
Approx. 1 g

Approx. 3 g

Gear housing

complete

Fig. 2

Wrench 32

 

P  

2

8

Summary of Contents for BJN160

Page 1: ...and Battery Battery Max cutting capacities mm Ga Stainless steel with tensile strength up to 600N mm Cell Voltage V Capacity Ah Li ion 14 4 18 3 0 Weight according to EPTA Procedure 01 2003 2 kg lbs...

Page 2: ...Spur gear 31 2 LUBRICATION Fig 1 Item No Description Spur gear 31 Gear complete 16 36 Teeth portion where the small gear of 10 engages Teeth portion of large gear where Armature s gear engages Ram a C...

Page 3: ...housing complete 4 Remove Punch holder together with Punch from Ram 5 Remove Gear complete 16 36 from Gear housing complete Note Be careful not to lose Flat washer 6 3 Set Punch to the lowest position...

Page 4: ...th 1R282 Note Be careful not to lose Woodruff key 3 Woodruff key 3 Pin 6 Ram Ram Spur gear 31 Spur gear 31 1R282 1R030 Crank shaft Crank shaft Rod Crank shaft 1R217 Woodruff key 3 Crank shaft Crank sh...

Page 5: ...om Housing set by unscrewing four 4x20 Tapping screws 2 Remove Brush holder caps and Carbon brushes Holder cap cover Holder cap cover Holder cap cover Carbon brush Carbon brush Brush holder caps 4x40...

Page 6: ...nch M5x8 Hex socket set screw Assemble Punch and Die holder as drawn in Fig 9 concave for fitting the screw end of M5x8 Hex socket set screw screw hole of Punch holder 1 Insert Punch into Punch holder...

Page 7: ...follows Face its Lead wires to the belly side of Housing L Face Lead wire black to Housing L Setting Endbell Complete on Housing L Fig D 1 Fig D 2 Endbell complete Line filter Line filter is not used...

Page 8: ...ite side of Switch button Controller Lead wires of Controller Put Line filter in the space as drawn above if it is used Line filter Lead wire holder Terminal Endbell complete LED Circuit Switch Fig D...

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