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[3] DISASSEMBLY/ASSEMBLY

[3]-1. Drill Chuck (cont.)

ASSEMBLING

(3) Tighten Drill chuck. (

Fig. 7

)

Hex wrench 10

Fig. 7

M6x22 Flat head screw

4. Open Keyless drill chuck fully,

    then drive M6x22 Flat head screw

    by turning 

counterclockwise*

    with Impact driver.  

Counterclockwise

recoil force 

of Machine   

*Note:

 The rotational direction is viewed from operator 

1. Grip Hex wrench 10 with Drill chuck and hold Machine.

    Important:

 

    Be sure to hold the grip of Machine tightly with sufficient

    clockwise* force against counterclockwise* recoil force

    of Machine.

2. Pull Switch trigger slowly to turn Spindle clockwise*.

3. Drill chuck is tightened and consequently Spindle is locked.  

Clockwise* force to

be applied by operator

Note:

Apply adhesive (

ThreeBond 1321B/

1342 or Locktite 242 to threaded

portion

) when re-using removed

M6x22 Flat head screw.  

DISASSEMBLING

Fig. 8

[3]-2. Gear assembly and Motor section

Rear cover

1. Unscrew two 3x16 Tapping screws,

    then remove Rear cover.

2. Pull Carbon brushes in the direction of the arrow

    after shifting the end of each Torsion spring from

    the top of Carbon brushes. 

Carbon brushes

(1) First, remove Drill chuck.(

Figs. 1

,

2

,

3

,

4

)

(2) Then remove Rear cover and disconnect Carbon brushes from Armature’s Commutator

      before dismantling Housing set. (

Fig. 8

)     

Shift the end of each

Torsion spring to the

concave portion of

Brush holder.

Summary of Contents for BDF446

Page 1: ...speed Yes Yes 1 7 3 7 13 1 2 38 1 1 2 16 stages drill mode Clutch torque setting N m in lbs 1 0 5 0 9 44 45 400 30 270 44 390 0 1 500 0 400 1 5 1 16 13 1 2 250 Model BDF446 is the upgraded version of...

Page 2: ...et Machine and Repairing tools Figs 1 2 3 CORRECT WRONG Fig 3 Fig 1 Fig 2 Note Use Impact driver to unscrew M6 x 22 Flat head screw if it could not be removed manually Open Keyless drill chuck fully a...

Page 3: ...ll chuck is removed from spindle Hex wrench 10 Counterclockwise force to be applied by operator Clockwise recoil force of Machine Fig 4 2 Remove Drill chuck Fig 4 ASSEMBLING Fig 5 Fig 6 end of the thr...

Page 4: ...lowly to turn Spindle clockwise 3 Drill chuck is tightened and consequently Spindle is locked Clockwise force to be applied by operator Note Apply adhesive ThreeBond 1321B 1342 or Locktite 242 to thre...

Page 5: ...g screws then remove Housing R 4 Remove the assembly of Motor section and Gear section Housing R 5 Remove Speed change lever then separate Gear assembly from Motor section 6 Remove Armature along with...

Page 6: ...Notch must be located on Armature drive end as above Wrong Correct Note Be careful when inserting Armature as fingers can be pinched and injured Wrong Correct Be sure to hold Commutator portion as you...

Page 7: ...position in Housing L so as to assemble Housing R to Housing L smoothly and exactly Fig 13 Fig 12 Fig 13 projection for fitting to the notch Engage the notch of Yoke unit with the projection inside of...

Page 8: ...put two Compression springs on the back of Speed change lever hook 2 Mount Speed change lever to Gear assembly Note Be sure to fit the hook of Gear assembly in Speed change lever Gear assembly Low spe...

Page 9: ...m P 1 Fig D 1 White Color index of lead wires sheath Black Red Yellow Brush holder complete Switch Terminal Connector FET Field effect transistor LED job light Line filter Line filter is not used for...

Page 10: ...lders Place Line filter here if it is used Line filter 2 Assemble Receptacles to Lead wires 1 Pass Lead wires of Brush holder complete through Line filter if it is used Receptacle Line filter Line fil...

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