[4] DISASSEMBLY/ASSEMBLY
[4]-1. Head valve section
DISASSEMBLING
Fig. 3
Fig. 4
M5x35 Hex socket
head bolt (4pcs.)
M5 Hex socket button head bolt
Disassemble Head valve section as illustrated in
Figs. 3 and 4
.
Top cap
Top cap
Top cap
Exhaust cover cap
Disassemble Head valve section from Housing set
by removing M5 Hex socket button head bolt and
M5x35 Hex socket head bolt (4pcs.).
Head valve and Rear cushion remain in Top cap in
this step.
Head valve
While holding Head valve by hand,
blow the air into Top cap with air duster.
Head valve and Rear cushion can be lifted
from Top cap.
air duster
Exhaust cover
Filter
Top cap gasket
Housing set
Rear housing
guard (2pcs.)
Rear cushion
Flat washer 26
Rear cushion can be completely
removed by pushing with 1R308
through the hole of Top cap.
Head valve section
1R308
Remove Head valve by
turning by hand.
If removing is difficult,
lever up Head valve with
slotted screwdriver.
Head valve
slotted screwdriver
ASSEMBLING
Compression
spring 4 (8pcs.)
Head valve
(1) Assemble Head valve section as illustrated in
Fig. 5
.
(2) Mount the Head valve section to Housing set. Refer to
Fig. 3
.
1R247
arbor
press
Assemble Head valve to Top cap carefully
so that Compression spring 4 (8pcs.) does
not fall.
Mount Flat washer 26 to
Rear cushion.
And put Rear cushion on
the center of Top cap.
Finally set Rear cushion in
place in Top cap with 1R247
and arbor press.
Flat washer 26
Rear cushion
Fig. 5
P 4/ 16
R
epair
