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[3] DISASSEMBLY/ASSEMBLY
[3]-3 Shaft Lock Mechanism

Applying 1R268 to Pin through the small hole on Pin cap, 
strike 1R268 with Hammer.
Pin comes out from Gear housing complete.

Release 1R268 from Pin cap while paying 
Attention that 

the Pin cap would not be 

slung by Compression spring 8

.

Pin

Disassemble Shaft lock mechanism as illustrated in 

Figs. 14 and 15

.

Pin cap

Impossible to reuse Pin cap

because removal of Pin damages
the inside surface of Pin cap.

Pin cap

Pin cap

Compression spring 8

1R268

1R350

Fig. 14

Fig. 15

ASSEMBLING

Fig. 16

Fig. 17

(1) Be sure to use a new Pin cap for replacement and to remove all the plastic dust on Pin.  (

Fig. 16

)

(2) Assemble the components for Shaft lock mechanism as illustrated in

 Fig. 17

.

Plastic dust

O ring 6

Pin

Pin

Assemble Pin cap by pressing it to Pin.

Insert Pin through the hole
of Gear housing complete.

Pin cap

Be sure to insert 
Compression spring 8.

Compression spring 8

DISASSEMBLING

Take the disassembling step in reverse.

Note

: Be sure to apply adhesive (i.e., ThreeBond 1321B/1342 or Loctite 242) to the threads of M4x16 Hex. socket head 

           bolts (4pcs.) for securing Bearing box to Gear housing complete when reusing the bolts. 

ASSEMBLING

Fig. 13A

Note

: If it is difficult to remove

          Ball bearing 6201DDW
          in the way shown in 

Fig. 13

          use Arbor press as illustrated
          in 

Fig. 13A

.

Ball bearing
6201DDW

Bearing box

Round bar
for Arbor

[3]-2 Large Spiral Bevel Gear on Spindle and Ball Bearing 6201DDW (cont.)

DISASSEMBLING

Summary of Contents for 9564CR

Page 1: ...her countries 2 5 8 2 2 3 5 1 11 000 150 6 9566CVR Double insulation 22 23 7 8 Super Joint System SJS Yes 2 3 2 2 4 8 2 2 North America Other countries 10 500 9 000 9 000 Optional accessories 9564CR 9564CVR Same optional accessories as available for 9564C 9564CV 9565CR 9565CVR Same optional accessories as available for 9565C 9565CV 9566CR 9566CVR Same optional accessories as available for 9566C 95...

Page 2: ... Pin for Shaft lock Item No Apply Makita grease SG No 0 and Disulfied molybdenum to the following portions designated with triangles to protect parts and product from unusual abrasion Description Portion to lubricate Lubricant Amount DISASSEMBLING 3 6 7 6 7 Lock ring 12 Armature 3 Gear housing complete Gear room Cylindrical portion where armature shaft is inserted Cylindrical portion which accepts...

Page 3: ...h Lock spring 12 Lock spring 12 Small spiral bevel gear Lock spring 12 Armature 1R269 Armature Remove Retaining ring S 12 And remove Armature from Gear housing cover with arbor press Now the disassembly of Armature s drive end is finished Retaining ring S 12 1R291 Fig 4 Fig 5 Retaining ring S 12 3 Armature s Drive end can be disassembled as illustrated in Figs 4 5 Gear housing complete Gear housin...

Page 4: ...asher 6 becomes flat Magnet sleeve is stabilized between Self lock 6 and Wave washer 6 by the reaction of Wave washer 6 Return tabs of Self lock 6 to be flat before assembling Correct Wave washer 6 Magnet sleve Self lock 6 Take the disassembling step in reverse Note 1 Lock spring 12 has to be replaced with the fresh one when Small spiral bevel gear is replaced 2 Pay attention to the direction of W...

Page 5: ...kwise Bearing retainer is removed from Bearing box Fix Bearing retainer with vise Use 1R041 to protect Bearing retainer Strike Gear housing gently against work table to remove Ball bearing 6201DDW Note Cover the work table with something soft to avoid the damage on Gear housing before disassembling 3 2 Large Spiral Bevel Gear on Spindle and Ball Bearing 6201DDW DISASSEMBLING Strike the illustrated...

Page 6: ...plastic dust on Pin Fig 16 2 Assemble the components for Shaft lock mechanism as illustrated in Fig 17 Plastic dust O ring 6 Pin Pin Assemble Pin cap by pressing it to Pin Insert Pin through the hole of Gear housing complete Pin cap Be sure to insert Compression spring 8 Compression spring 8 DISASSEMBLING Take the disassembling step in reverse Note Be sure to apply adhesive i e ThreeBond 1321B 134...

Page 7: ...t Noise suppressor is used for some countries This Lead wire is blue for some countries This Lead wire is brown for some countries This Lead wire is white for some countries Switch lever side Controller Brush holder Brush holder Field viewed from Rear cover side Switch Switch lever The dotted lines in Switch block are built in plate lead Fig D 1 Switch block ...

Page 8: ...ed black in Motor housing Switch lever Dial of controller for 9564CVR 9565CVR and 9566CVR only Bottom view Fix Controller s Lead wire blue or white and that of red with this Lead wire holder Controller s Lead wire blue or white Controller s Lead wire red Field lead wire black Brush holder Motor housing Fig D 1 Motor housing ...

Page 9: ...d wire holder Strain relief Field lead wire red connecting with Switch block Controller s Lead wire black Controller s Lead wire red Controller s Lead wire blue or white Lead wire holder Rib Tighten Field lead wires red black in Motor housing Put sag portion of Field lead wire red in this position Put sag portion of Controller s lead wires red blue or white in this position Put sag portion of Cont...

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