background image

C

ircuit  diagram

P 7/ 9

Color index of lead wires' sheath

Black
White
Red
Blue

Noise 
Suppressor

Noise Suppressor is built in the Switch block.
However, that without Noise suppressor
is used for some countries.

This Lead wire 
 is blue for some 
countries.

This Lead wire is 
brown for some
countries.

This Lead wire is white
for some countries.

Switch lever
side

Controller

Brush 
holder

Brush 
holder

Field viewed
from Rear 
cover side

Switch

Switch lever

The dotted lines in Switch
block are built in plate lead.

Fig.  D-1

Switch block

Summary of Contents for 9564CR

Page 1: ...her countries 2 5 8 2 2 3 5 1 11 000 150 6 9566CVR Double insulation 22 23 7 8 Super Joint System SJS Yes 2 3 2 2 4 8 2 2 North America Other countries 10 500 9 000 9 000 Optional accessories 9564CR 9564CVR Same optional accessories as available for 9564C 9564CV 9565CR 9565CVR Same optional accessories as available for 9565C 9565CV 9566CR 9566CVR Same optional accessories as available for 9566C 95...

Page 2: ... Pin for Shaft lock Item No Apply Makita grease SG No 0 and Disulfied molybdenum to the following portions designated with triangles to protect parts and product from unusual abrasion Description Portion to lubricate Lubricant Amount DISASSEMBLING 3 6 7 6 7 Lock ring 12 Armature 3 Gear housing complete Gear room Cylindrical portion where armature shaft is inserted Cylindrical portion which accepts...

Page 3: ...h Lock spring 12 Lock spring 12 Small spiral bevel gear Lock spring 12 Armature 1R269 Armature Remove Retaining ring S 12 And remove Armature from Gear housing cover with arbor press Now the disassembly of Armature s drive end is finished Retaining ring S 12 1R291 Fig 4 Fig 5 Retaining ring S 12 3 Armature s Drive end can be disassembled as illustrated in Figs 4 5 Gear housing complete Gear housin...

Page 4: ...asher 6 becomes flat Magnet sleeve is stabilized between Self lock 6 and Wave washer 6 by the reaction of Wave washer 6 Return tabs of Self lock 6 to be flat before assembling Correct Wave washer 6 Magnet sleve Self lock 6 Take the disassembling step in reverse Note 1 Lock spring 12 has to be replaced with the fresh one when Small spiral bevel gear is replaced 2 Pay attention to the direction of W...

Page 5: ...kwise Bearing retainer is removed from Bearing box Fix Bearing retainer with vise Use 1R041 to protect Bearing retainer Strike Gear housing gently against work table to remove Ball bearing 6201DDW Note Cover the work table with something soft to avoid the damage on Gear housing before disassembling 3 2 Large Spiral Bevel Gear on Spindle and Ball Bearing 6201DDW DISASSEMBLING Strike the illustrated...

Page 6: ...plastic dust on Pin Fig 16 2 Assemble the components for Shaft lock mechanism as illustrated in Fig 17 Plastic dust O ring 6 Pin Pin Assemble Pin cap by pressing it to Pin Insert Pin through the hole of Gear housing complete Pin cap Be sure to insert Compression spring 8 Compression spring 8 DISASSEMBLING Take the disassembling step in reverse Note Be sure to apply adhesive i e ThreeBond 1321B 134...

Page 7: ...t Noise suppressor is used for some countries This Lead wire is blue for some countries This Lead wire is brown for some countries This Lead wire is white for some countries Switch lever side Controller Brush holder Brush holder Field viewed from Rear cover side Switch Switch lever The dotted lines in Switch block are built in plate lead Fig D 1 Switch block ...

Page 8: ...ed black in Motor housing Switch lever Dial of controller for 9564CVR 9565CVR and 9566CVR only Bottom view Fix Controller s Lead wire blue or white and that of red with this Lead wire holder Controller s Lead wire blue or white Controller s Lead wire red Field lead wire black Brush holder Motor housing Fig D 1 Motor housing ...

Page 9: ...d wire holder Strain relief Field lead wire red connecting with Switch block Controller s Lead wire black Controller s Lead wire red Controller s Lead wire blue or white Lead wire holder Rib Tighten Field lead wires red black in Motor housing Put sag portion of Field lead wire red in this position Put sag portion of Controller s lead wires red blue or white in this position Put sag portion of Cont...

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