Major MJ36-140 Operator'S Manual And Parts List Download Page 1

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OSM MJ36-140, MJ36-210

Operator’s Manual
and Parts List

WARNING

Read this instruction manual thoroughly before using
your machine and follow all safety precautions.

Summary of Contents for MJ36-140

Page 1: ...www major equipment com OSM MJ36 140 MJ36 210 Operator s Manual and Parts List WARNING Read this instruction manual thoroughly before using your machine and follow all safety precautions...

Page 2: ...us 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Disclaimer While every effort has been made in the production of this manual to...

Page 3: ...ification Machine Serial Numbers 6 Product Specifications 6 EEC certificate of conformity for machines 7 Machine Safety Labels 8 Key to Main Parts 9 Blade Rotation 10 Blade system 11 Drive line gearbo...

Page 4: ...s List 29 MJ36 140 LH MJ36 140 BDGA H 30 MJ36 140 LH MJ36 140 BDGA H Parts List 31 MJ36 210 LH MJ36 210 BDGA H 32 MJ36 210 LH MJ36 210 BDGA H Parts List 33 Hydraulic motor connection for RH models 34...

Page 5: ...JOR dealer or MAJOR The operator is solely responsible for the safe use and maintenance of the machine The machine must only be operated by a competent and skilled person Setting up and adjustment mus...

Page 6: ...gle acting ram rams Road light kit requires a 12V 7 pin socket Safety The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified...

Page 7: ...can pierce the skin Slips Trips and Falls Hazard Slips and falls often result from 1 Slippery footing on the ground 2 Cluttered steps and work platforms The potential for slips and falls can be great...

Page 8: ...TRANSMISSION COULD CAUSE DEATH SINCE IT CAN CATCH ON PARTS OF THE BODY OR CLOTHING Driving Safely on Public Roads Check the local Highway Code regulations before driving the tractor on public highway...

Page 9: ...box shaft nuts are tight and retained in place by split pin 6 Check tightness of all nuts bolts and pins 7 Ensure safety guards and flaps are in place at all times where fitted If these become worn or...

Page 10: ...elephone ______________________________ Product Specifications Model MJ36 140 MJ36 210 Transport Width 1 60m 5 3 1 60m 5 3 Working Width 1 43m 4 8 5 2 11m 6 11 Power Requirements 60 HP 90 HP Hydraulic...

Page 11: ...CHINERY SAFETY REGULATIONS 2008 S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety...

Page 12: ...attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards To avoid inj...

Page 13: ...1 2 1 3 3 6 7 7 7 10 11 4 8 8 9 12 Key to Main Parts 1 Body 2 Drivetrain cover 3 A Frame 4 Steel wheel 5 Parking leg 6 Rear roller 7 Carrying arm 8 Breakaway 9 Hydraulic motor 10 Transport locking pin...

Page 14: ...T 855 kg INPUT 1400rpm min ROTOR SPEED 1400x1 47 2058rpm BLADE TIP SPEED 755xPIx2058 4880 m min x 3 281 16015 ft min MOTOR 78cc MAX PRESSURE 2500PSI 172BAR 17MPA FLOW RATE 80 110LPM BLADE ROTATION FRO...

Page 15: ...kdown of the blade assembly is provided in the Spare Parts section of this booklet Drive line gearbox Rotor gearbox Oil level plug Oil filler plug 1 Blade mount 7 Blade pivot bolt 2 Gearbox output sha...

Page 16: ...RACTOR AND THE MACHINE 1 Adjust both lift arms of the tractor until they are level in relation to each other 2 Hitch the lower linkage arms to the Machine and connect the top link Ensure that the lock...

Page 17: ...transform the machine into transport position by hydraulic control 3 During the transport and any time the machine shall be raised the raising device shall be adjusted to assure that the machine is a...

Page 18: ...t hydraulic quick fits to Tractor Spool 2 Remove the Transport Locking Pin 3 Lift machine power hydraulics to move body into mowing position 4 Tighten lower link stabilizer bars to ensure machine is t...

Page 19: ...Lock the position of knob B by tightening grub screw A Breakaway In order to protect the machine from damage breakaway unit is fitted to all MJ36 mowers Should the machine run into an obstacle the bre...

Page 20: ...order to achieve desired cutting height the roller should be adjusted Roller To adjust the height of the roller follow this procedure at both sides of the roller 1 Loosen Bolt C Note You do not have...

Page 21: ...on to the FLOW direction arrow on your machine as Left hand mounted and Right hand mounted machines have a different flow direction Replace worn or damaged labels immediately Connecting the wrong hose...

Page 22: ...e carried out under the machine ensure that the props jacks stands hoists or cranes are capable of supporting the machine securely If emergency operations are required whilst the machine is connected...

Page 23: ...laced failure to do so will result in a poor quality cut and excessive use of power from your tractor If the machine is equipped with wheels wheel nuts must be checked daily Air pressure within pneuma...

Page 24: ...desired height for the second and cut a 90 degree angle to first pass Reduce ground speed but maintain the recommended oil flow rate or make two passes over material Raise mower for the first pass and...

Page 25: ...correctly Check output shaft on gearboxs are not bent Check driveline between gearboxes is aligned Gearbox leaking Damaged oil seal Replace seal Bent shaft Replace oil seal and shaft Shaft rough in oi...

Page 26: ...motor oil which conforms to ISO100 standards Grease points Initially 25 hours 40 hours 80 hours 400 hours Headstock floatation 1 Headstock swivel 1 Body Ram link pivot 2 Steel wheel 1 Carry Arm Pivot...

Page 27: ...40 CFGA H 1 1 REF DRWG 1 FAB 210 BODY ASSY LH MJ36 210 BDGA H 2 2 1 210 VERGE MOWER RH REV MATERIAL QTY VENDOR DESCRIPTION RT NUMBER 0 REF DRWG 1 FAB VERGE MOWER CARRY FRAME RH 140 CFGA 1 REF DRWG 1 F...

Page 28: ...1 2 FINE BOLT 1 14 5033 CAT 2 PIN DIA 28 5x95mm 2 15 72 CAT 1 PIN DIA 22x149mm 1 16 M30x130BZP M30x130 BOLT 1 17 M30x180BZP M30x180 BOLT 1 18 M30x220BZP M30x220 BOLT 1 19 OSM BD RAM BODY RAM 1 20 MJ36...

Page 29: ...P 3 4 x4 1 2 FINE BOLT 1 14 5033 CAT 2 PIN DIA 28 5x95mm 2 15 72 CAT 1 PIN DIA 22x149mm 1 16 M30x130BZP M30x130 BOLT 1 17 M30x180BZP M30x180 BOLT 1 18 M30x220BZP M30x220 BOLT 1 19 OSM BD RAM BODY RAM...

Page 30: ...BE ATTACHED TO BODY BEFORE GBOX S 56 59 TORQUE GBOX BOLTS TO 230 N m 1 33 52 45 43 68 14 17 21 13 38 69 39 21 17 14 20 38 42 69 36 4 2 25 32 39 32 50 69 38 ALL BOLTS HOLDING MOTOR MOUNT LONG 1 2 PLAIN...

Page 31: ...0 GD06 140 FRONT CLAMP 1 23 MJ36 140 GD07 140 FRONT RUBBER SKRT 1 24 MJ36 140 GD12 140 REAR CLAMP 1 25 MJ39 143 HDM31 HYD MOUNT FACE PLATE 1 26 8400RM CV25 GUARD BASE MOUNT 1 27 MJ36 140 BD11 UNDERSID...

Page 32: ...37 27 59 56 69 51 68 53 43 45 46 22 2 22 1 2 3 38 69 31 41 50 31 39 26 36 42 69 38 44 18 14 14 17 21 13 38 69 21 39 17 14 TORQUE GBOX BOLTS TO 230Nm ALL BOLTS HOLDING MOTOR MOUNT USE LONG 1 2 PLAIN N...

Page 33: ...DM06 BASE PLATE 2 23 MJ36 210 GD05 FRONT RUBBER SKIRT 1 24 MJ36 210 GD06 210 FRONT CLAMP 1 25 MJ36 210 GD11 210 REAR RUBBER CLAMP 1 26 MJ39 143 HDM31 HYD MOUNT FACE PLATE 1 27 8400RM CV25 GUARD BASE M...

Page 34: ...ODY BEFORE GEARBOXES 26 51 69 56 59 43 14 53 68 45 52 46 2 1 17 21 13 21 17 39 69 38 TORQUE 5 8 BOLTS TO 230Nm 33 4 32 36 41 50 39 69 38 14 18 44 38 42 CUT 22mm OFF THIS SHAFT FOR MOTOR STANDING AT RE...

Page 35: ...CLAMP 1 23 MJ36 140 GD07 140 FRONT RUBBER SKRT 1 24 MJ36 140 GD12 140 REAR CLAMP 1 25 MJ39 143 HDM31 HYD MOUNT FACE PLATE 1 26 8400RM CV25 GUARD BASE MOUNT 1 27 MJ36 140 BD11 UNDERSIDE CLAMP PLATE 2 2...

Page 36: ...MUST BE ATTACHED TO BODY BEFORE GBOX S 27 15 D 1 6 D 43 68 53 14 22 1 17 21 13 2 1 14 14 14 46 38 69 3 36 44 20 39 41 31 26 39 69 38 STANDING AT THE REAR OF MACHINE MOTOR IS ON RIGHT TORQUE GBOX BOLT...

Page 37: ...2 23 MJ36 210 GD05 FRONT RUBBER SKIRT 1 24 MJ36 210 GD06 210 FRONT CLAMP 1 25 MJ36 210 GD11 210 REAR RUBBER CLAMP 1 26 MJ39 143 HDM31 HYD MOUNT FACE PLATE 1 27 8400RM CV25 GUARD BASE MOUNT 2 28 MJ36 1...

Page 38: ...TO 180N m S ENSURE S MOTOR USED ENSURE CLUTCH AND MOTOR ARE DIRECTION AS MARKED 36 44 18 IMPORTANT INFORMATION FOR MOUNTING MOTOR CLUTCH ENSURE 22mm CUT OFF SHAFT ON THICK FLANGE SIDE OF GBOX 54 40 2...

Page 39: ...LD NOT BE TIGHT ON GBOX SHAFT GROOVE INSERT M10 OVAL POINT GRUB SCREW INTO EACH HOLE WITH LOCKTITE MUST NOT BE TIGHT ON GBOX SHAFT TO ALLOW FOR A LITTLE END FLOAT 1 2 x 1 1 4 SKS Hydraulic motor conne...

Page 40: ...ENT IN LAS LASF PLA PLAF IF IN DOUBT ASK 2FIX IMP Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD 1 OFF PER MACHINE REV X XXXX 200X USED ON MJ36 140 RH MJ36 210 RH 6 3 12...

Page 41: ...F IF IN DOUBT ASK 2FIX IMP Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD 1 OFF PER MACHINE REV X XXXX 200X USED ON MJ36 140 LH MJ36 210 LH 6 3 12 10 5 2 3 13 4 4 1 9 3...

Page 42: ...FINE NYLOC NUT 8 14 12x134FBZP 1 2 x1 3 4 FINE BOLT 4 15 12x212FSKS 1 2 x2 1 2 FINE SOCKET HEAD 12 9 4 16 CW39174 DISC SPRING 39x17x4 YELLOW 4 17 D281421 DISC SPRING 28x14 2x1 0 2 18 M16 M16 NYLOC NUT...

Page 43: ...www major equipment com 39 1 2 MJ36 Rollers Item Part No Description Qty 1 MJ35 150 ROL01 Roller 1 per MJ36 140 1 MJ36 210 ROL Roller 1 per MJ36 210 2 RM RSN3 Collar 35mm c w bolt 2 per roller...

Page 44: ...IRCLIP 1 4 30x62 WIPE SEAL 915PG30 1 5 M12x30SKS M12x30 SOCKET HEAD SCREW 4 6 M8x12SKS M8x12mm SOCKET HEAD 12 9 1 7 RM 04NUT NUT WASHER WELDMENT 1 8 RM 04REH ROLLER END HOUSING 1 9 RM 04REP ROLLER END...

Page 45: ...rezionaledrenaggiointerno Bidirectionalrotationwithinternaldrain Codice Code Y Codice Code R RV NBR FKM RH HNBR Codice Code N2 V2 NBR FKM Codice Code B Codice Code BN BV NBR FKM Codice Code N V NBR FK...

Page 46: ...2 00515 Castle Nut LF135 1 1 12 8 3 2 00409 8 3 2 00409 Bolt Washer LF135 2 1 13 8 4 1 00993 8 4 1 00993 Parallel Key 10x8x30 LF135 19 1 14 8 1 1 00054 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2...

Page 47: ...stered when sold to ensure that you receive the correct warranty cover and service bulletins To register your machine for warranty please go to the SALES SUPPORT section of our website www major equip...

Page 48: ...jor equipment com UK Office Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 ukinfo major equipment com Netherlands Office Major Equipment Intl Ltd EU Postbus 29 NL 7...

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