Majestic 400DVB Page 61 Installation Instructions Manual Download

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DVB Series Direct Vent Gas Fireplace

54D0701

ReplAceMeNt pARts

sIGNAtuRe coMMAND systeM

Item Description

qty. 300DVBNs 300DVBps 400DVBNs DVB400ps 500DVBNs 500DVBps 600DVBNs 600DVBps

1. Gas Valve Assy.

80D0001

80D0002

80D0001

80D0002

80D0001

80D0002

80D0001

80D0002

2. Pilot Assembly

80D0006

80D0007

80D0006

80D0007

80D0006

80D0007

80D0006

80D0007

3. Control Box

80D0018

80D0019

80D0018

80D0019

80D0018

80D0019

80D0018

80D0019

4. Command Center

80D0005

5. Burner Tube

54D6004

6. Flexhose with

Shutoff Valve

69D0030

7. Injector

62D3006

20H3146

62D3004

20H3143

20H3145

57D0210

20H3145

57D0210

8. Burner Assembly

54D0200

54D0001

54D0329

9. Venturi

45D0600

10. Wire Valve Control

(not shown)

80D0010

11. Wire Command Ctr

Control Box 2'

80D0008

(not shown)

Accessories

13. Hand Held Remote Control w/ HI/LO & Timer

RMSC

14. Hand Held Remote Control w/HI/LO & Tstat

RTSC

15. Hand Held Remote Control w/Optional Light, Auxiliary and Blower Control

RFSC

16. SCS Wall Mount Extension Kit (15' wire, rough-in box, wall cover) (not shown)

SCSWEK

17. SCS AC Module (converted battery system to AC power)

SCSACM

18. Forged Andiron 8

C\v

(not shown)

FAI83/4

19. Mesh Glass Cover

(not shown)

BDV300SD

BDV400SD

BDV500SD

BDV600SD

Gas conversion Kit

(not shown)

20. NG to LP

1 BCK300CKPS

BCK400CKPS

BCK500CKPS

BCK600CKPS

21. LP to NG

BCK300CKNS

BCK400CKNS

BCK500CKNS -- BCK600CKNS

Summary of Contents for 400DVB

Page 1: ...l information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not...

Page 2: ...nstallation 31 Electronic Pilot Ignition Wiring 32 Optional Fan Blower Systems Milli Volt 33 Operating Instructions Milli Volt 34 Lighting Pilot for the First Time 34 Lighting Pilot 35 Lighting Burner...

Page 3: ...le for use with other gases unless a certified kit is used 2 For propane LP fireplace do not place propane LP supply tank s inside any structure Locate propane LP supply tank s outdoors To prevent per...

Page 4: ...t has been exposed to or has been under water Immediately call a quali fied service technician to inspect the appliance and replace any part of the control system and any gas control which as been sub...

Page 5: ...ures Hi Lo Knob Off Pilot On Knob On Off RS Switch Ignitor Blower Control Optional Remote Receiver FP2087 Figure 1 300 400 500 600DVB Fireplace Millivolt Control Shown Code Approval Direct Vent type a...

Page 6: ...al Propane Natural Propane Max Btu hr Input 21 000 21 000 24 000 24 000 26 000 26 000 26 000 26 000 Min Btu hr Input 15 000 15 000 17 000 17 000 20 000 20 000 20 000 20 000 Orifice Size 43 54 41 53 40...

Page 7: ...47Z zn B Inside Width 29M 32 36 42 C Glass Width 27 29 33 39 D Pipe Centerline 16Z x 18Z x 20Z x 23Z x E Rear Width 28 29 33 39 F Glass Height 18 20C 20C 20C G Chassis Height 33M 37Z x 37Z x 37Z x H D...

Page 8: ...lled directly on carpeting tile or other combustible material other than wood flooring the firebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure WARNI...

Page 9: ...enting section found in this manual for allowable venting configurations These units can be installed in a bedroom See National Fuel Gas Code ANSI Z233 1 NFPA 54 current edition the Uniform Mechanical...

Page 10: ...ooring the appliance shall be installed on a metal wood or noncombustible material panel extending full width and depth of the appliance 71 Minimum 11 Minimum 12 Min Min 4 From Either Side Wall FP2248...

Page 11: ...crete screws to secure fireplace to the floor Use four 4 screws to attach fireplace to framing The side nailing flanges are 1 2 or 5 8 to accommodate different wall thickness FP2094 secure fireplace F...

Page 12: ...other than permitted by these instructions Finishing Material NOTE Any remote wiring i e remote control wall switch and optional fan must be done prior to final finishing to avoid costly reconstructio...

Page 13: ...nd bottom until the flue penetrates the outside wall A minimum 1 clearance all around the flue is acceptable at this point of penetration If vertical rise is 7Z x feet or higher when top venting the c...

Page 14: ...the cover and gasket Figure 8 4 Remove six 6 screws securing the flue pipe to the back of the intake box and remove the pipe and gasket Figure 9 5 Replace flue pipe to top of firebox Ensure the gaske...

Page 15: ...lbows maximum or a combination of 90 and 45 elbows up to a maximum of 270 For two story applications firestops are required at each floor level If an offset is needed in the attic additional pipe and...

Page 16: ...14 mm minimum J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 305 mm minimum K Clearance to a mechanical air supply inlet 6 1829 mm min...

Page 17: ...e the height of the center of the horizontal vent pipe exit ing through the outer wall Using this dimension on the Sidewall Vent Graph below locate the point intersecting with the slanted graph line 2...

Page 18: ...hemmed and will snap into the collar s tabs Attach Simpson s DirectVent Pro by fully inserting into the collar and securing with self tapping screws The screws shall only penetrate the flue outer wall...

Page 19: ...18 5 Slide the firestop over the vent pipe before connecting the horizontal run to the vent cap Figure 19 6 The termination should overlap the flue a minimum of 1Z v Apply silicone to the outer pipe...

Page 20: ...izes the number of offsets and horizontal vent length The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace or the top of the Transition Elbow to the fa...

Page 21: ...lus B must not be greater than 17 5 2 m The maximum number of 45 elbows permitted per side wall installation is two 2 These elbows can be installed in either the vertical or horizontal run For each 45...

Page 22: ...snorkel Install drain pipe Install window well not supplied Refill hole with 12 of coarse gravel leaving a clearance of approximately 4 below snorkel Figure 26 3 Install vent system 4 Ensure a watert...

Page 23: ...learance to combustibles on all sides of the pipe FP1183 max height 40 Maximum Height 8 Minimum Height 10 Maximum Support Straps Every 3 Sup port Straps Every 3 Support Straps Every 3 Fp1183 40 Maximu...

Page 24: ...ling locat ing hole in the ceiling Mark the center point where the vent will penetrate the roof Drill a small locating hole at this point flat ceiling installation 1 Cut a 9Z x 241 mm square hole in t...

Page 25: ...sulation Cathedral Ceiling INstallation 1 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Mark the outline of the cathedral ceil ing support box on...

Page 26: ...place and secure with screws 2 Slide the small gear clamp over the inner flexible vent pipe and push out of the way 3 Pull and extend the inner flexible vent 4 Slide the inner vent onto the adapter c...

Page 27: ...d terminations and accessories installed per the installation instructions and Figure 36 E Installing flexible venting to horizontal termination assemblies 1 Connect the 4 flexible vent to the horizon...

Page 28: ...ign certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP c...

Page 29: ...the gas to the fireplace Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces Apply pipe joint sealant lightly to male threads This will prevent e...

Page 30: ...fter taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks Electrical Wiring This fireplace will work without any electr...

Page 31: ...not extend beyond the wall switch wire length provided NOTE Extended lengths of wire may cause the fireplace not to function properly Longer length of wire is permitted if the wire is made out of lar...

Page 32: ...nse Ignition Module EV1 EV2 24V 6 24V GND 5 PV 3 MV PV 2 MV 1 GND BURNER 4 SENSE 8 SPARK 9 FP2100 BDV pilot wiring Figure 43 Remote Wall Switch Wiring Diagram Remote Wall Switch Position the wall swit...

Page 33: ...system requires that 110 120 VAC to be wired to the factory installed junction box before the fireplace is permanently installed Figure 44 TAN TAN WHITE GREEN BLACK BLACK BLACK Receptacle Junction Bo...

Page 34: ...qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service techni...

Page 35: ...t period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged kno...

Page 36: ...lace This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Figure 46 Lighting the burne...

Page 37: ...the control system and any gas control that has been under water OPERATING INSTRUCTIONS ELECTRONIC ON OFF PILOT LO HI FP2102 BDV electronic valve Figure 50 Electronic Gas Valve Lighting electronic ign...

Page 38: ...w clockwise firmly to reseal Do not over torque Check test points for gas leaks Figure 51 Signature Command Valve FP1909a signature command valve alternate view 8 08 Pressure Inlet Pilot Adjust ment S...

Page 39: ...PTIONAL AUX PLUG IN CONNECTOR ON HI OFF LO LED IGNITER SPARKER SENSING RED THERMOPILE BLACK THERMOPILE PILOT GAS TUBING PILOT CONTROL BOX PLUG IN CONNECTOR CONTROL BOX TO COMMAND CENTER PLUG IN CONNEC...

Page 40: ...2 Remove glass frame by releasing the two 2 latches 500 and 600 models have three 3 latches below the firebox open ing and lifting glass frame up and away from unit 3 Use the supplied Velcro on the bl...

Page 41: ...n Control Box AC Box Figure 56 Connect AC Box to Control Box NOTE The black and white wires on the AC box wiring harness are marked Blower Light and Aux It is important to use the wires marked Blower...

Page 42: ...r s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will n...

Page 43: ...our Homeowner s Manual bag into the command center box Make sure the batteries orientation match 5 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates th...

Page 44: ...Auxiliary AC Outputs Transmitter Optional RFSC RTSC RMSC Three Flame Height Settings X X X Low battery Indication for Transmitter X X X Child Proof Lock out X X X LCD Backlight X X X Security Codes X...

Page 45: ...tion can begin Use paper clip to depress button One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation 2 After the RF receiver is on holding the OFF button on the C...

Page 46: ...ter switch to the off O position 2 Press the OFF button to Medium Low then Off 3 Hold the OFF button anytime for three seconds This command of OFF will remember all last settings before turning off Th...

Page 47: ...frame up until it clears three tabs on top of fireplace 3 Set glass frame aside FP2104 BDV remove glass FP2104 Figure 59 Remove Glass Frame Glass Frame Three Tabs Clamps Two 2 on 300 400 Units Three...

Page 48: ...and may lead to sooting log placement 1 Place rear log 1 on grate assembly Log should rest firmly on the two log mounting pins on the bars Figure 61 2 Place bottom left log 2 on grate Rest the back si...

Page 49: ...hermopile one engulfing the thermocouple and the other reaching to the main burner burner Inspect area around the injector Remove any lint or foreign material with a brush or vacuum FP1943 pilot flame...

Page 50: ...als may be used Handle glass door with care to avoid striking or scratching it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film deposi...

Page 51: ...the thermocouple connec tion at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter le...

Page 52: ...ust the pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not r...

Page 53: ...hrough Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Ch...

Page 54: ...DVB Series Direct Vent Gas Fireplace 54 54D0701 REPLACEMENT PARTS 1 2 3 5 6 7 8 10 4 9 540701 DVB parts FIREBOX COMPONENTS...

Page 55: ...ard Firebrick Left Cr 1 26D7096 26D7103 26D7103 26D7103 10 Blower Motor 1 54D0281 26D0748 26D0748 26D0748 Accessories Field Installed Options 2 Brass Louver 1 L30BR L32BR L36BR L42BR 2 Pewter Louver 1...

Page 56: ...DVB Series Direct Vent Gas Fireplace 56 54D0701 REPLACEMENT PARTS STANDING PILOT MILLIVOLT CONTROL 1 2C 2I 2T 2 4 5 6 3 8 9 7 10 11 12 13 14 540701 DVB millivolt parts...

Page 57: ...41D0048 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 7 Injector 1 62D3006 20H3146 62D3004 20H3143 20H3145 57D0210 20H3145 57D0210...

Page 58: ...VB Series Direct Vent Gas Fireplace 58 54D0701 REPLACEMENT PARTS ELECTRONIC IGNTION 1 2 4 5 6 3 8 9 7 10 11 L O HI 24V 6 24V GND 5 PV 3 MV PV 2 MV 1 GND BURNER 4 SENSE 8 SPARK 9 540701 DVB elect parts...

Page 59: ...toff Valve 1 23D6046 23D6046 23D6046 23D6046 23D6046 23D6046 23D6046 23D6046 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Injector 1 62D3006 20H3146 62D3004 20H3...

Page 60: ...DVB Series Direct Vent Gas Fireplace 60 54D0701 REPLACEMENT PARTS 1 2 3 4 17 5 6 7 8 9 13 14 15 540701 SC parts SIGNATURE COMMAND SYSTEM...

Page 61: ...10 8 Burner Assembly 1 54D0200 54D0200 54D0001 54D0001 54D0329 54D0329 54D0329 54D0329 9 Venturi 1 45D0600 45D0600 45D0600 45D0600 45D0600 45D0600 45D0600 45D0600 10 Wire Valve Control not shown 1 80D...

Page 62: ...DVB Series Direct Vent Gas Fireplace 62 54D0701 REPLACEMENT PARTS VENT COMPONENTS HOT 1 2 3 4 5 6 9 7 8 11 10 540701 DVB vent components...

Page 63: ...rtical Termination Cap 46DVA VC 980 4DT VC 3 6 6 Pipe Length galvanized 46DVA 06 908 4DT 06 3 6 9 Pipe Length galvanized 46DVA 09 907 4DT 09 3 6 12 Pipe Length galvanized 46DVA 12 906 4DT 1 3 6 24 Pip...

Page 64: ...LOGS 1 2 3 4 540701 DVB log parts Ref Description Qty 300DVB 400DVB 500DVB 600DVB 1 Rear Log 1 54D0122 54D0117 54D0331 54D0331 2 Left Log 1 54D0123 54D0118 54D0358 54D0358 3 Right Log 1 54D0124 54D01...

Page 65: ...s less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE...

Page 66: ...part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting...

Page 67: ...ed Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assem...

Page 68: ...Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency 300DVBNV 57 9 300DVBPV 53 8 300DVBNE 61 8 300DVBPE 55 7 400DVBNV 58 4 400DVBPV 58 5 400DVBNE 61 1 400DVBPE 60 7 500DVBNV 58 7 500DVBPV 5...

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