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14  |  NTF-515B  |  Nitrogen service

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3.  Nitrogen service

3.1 

Preparation

Perform the following preparatory work prior to vehicle nitrogen 
service:

 

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Inspect hoses for signs of damage prior to performing service. 
Use of damaged hoses will result in a loss of pressure during 
service. This could cause uneven tire pressure or an error to 
display.

 

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Follow the vehicle manufacturer's recommendations for tire 
pressure.

1. 

To fill internal storage tank, connect air supply to inlet connec-
tion on back of unit (Fig. 2, Pos. 9).

2. 

Turn purity selector valve (Fig. 2, Pos. 6) to desired setting.

3. 

Turn power switch to the On position.

 

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Tires which have been in service may contain foreign sub-
stances  such  as  leak  sealers.  It  is  important  that  these 
substances are not pulled into the NTF-515B unit during the 
procedure resulting in possible performance issues and costly 
repairs not covered by MAHLE's warranty.

 

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When servicing a vehicle, first check the valve stems and valve 
stem caps for any type of fluid or foreign substance. Install 
deflators and allow tires to deflate to 0PSI if there is evidence 
of any foreign substance, then connect hoses and reinflate 
tires with nitrogen.

 

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While using the NTF-515B, the automatic drain function of 
the filters may activate to remove excess water and oil. This 
is normal with the standard operation of the unit.

 

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When verifying pressure accuracy of the NTF-515B, make sure 
the gauges being used are good quality, calibrated gauges. 
Low quality pressure gauges, such as "stick" gauges, have 
an accuracy of ±2 or 3PSI. This could allow for as much as 
3-4PSI difference between the gauge reading and the display.

3.1.1  Over pressure setting (OPS) and nitrogen 

purge cycles (N2P)

The Over Pressure Setting can be used to improve the nitrogen 
purity in the tire(s). The Over Pressure Setting over inflates the 
target pressure on the first inflation by the OPS amount. For ex-
ample, if the OPS is set at 5PSI and the initial target pressure is 
set to 30PSI, the N2P will deflate to 3PSI, inflate to 35PSI, deflate 
to 15PSI, and then inflate to 30PSI. Inflating to 35PSI during the 
first inflation instead of 30PSI will result in higher nitrogen purity 
in the tires.

The  number  of  Nitrogen  Purge  Cycles  can  be  adjusted.  One 
Nitrogen  Purge  Cycle  consists  of  deflating,  inflating  to  target 
pressure (+OPS if adjusted), deflating to 50% of target pressure, 
and inflating to the target pressure. This entire process can be 
automatically  repeated  by  changing  the  number  of  Nitrogen 
Purge Cycles. This will result in a higher nitrogen purity in the tires.

1. 

Turn power switch on.

2. 

Press 

N

2

 button once.

3. 

Press 

+

 or 

-

 buttons to change the Over Pressure Setting 

(OPS).

4. 

Press 

START

 button to save the Over Pressure Setting (OPS).

5. 

Press 

N

2

 button.

6. 

Press 

+

 or 

-

 buttons to select desired number of Nitrogen 

Purge Cycles (N2P).

7. 

Press 

START

 button to save the number of Nitrogen Purge 

Cycles (N2P).

3.2 

Battery charging

 

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The NTF-515B is powered by an internal 12VDC battery. 
Charge the battery for at least 5 hours prior to first use. 
Battery charge level is displayed on the top screen during 
power up of unit. 

 

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HI indicates the battery is charged. LO indicates low charge 
and battery needs to be recharged. 

Plug battery charger in wall outlet and insert plug into battery 
charging port. Unit can be operated during recharging proc-
ess. Typical recharge time is 3-5 hours, depending on battery 
condition.

Summary of Contents for NitroPRO NTF-515B

Page 1: ...MAHLE NTF 515B EN Operation Manual Nitrogen Tire Filling Unit...

Page 2: ...fill accessory connection port 11 2 6 Functional description 12 2 6 1 Unit function 12 2 6 2 Nitrogen generation 12 2 7 Commissioning 13 2 7 1 Removing transportation packaging 13 2 7 2 Verify air sou...

Page 3: ...MAHLE 3 en...

Page 4: ...erating MAHLE products it is absolutely essential that the Original instructions owner s manual and in particular the safety instructions are studied carefully By doing so you can eliminate any uncert...

Page 5: ...haser to operate and maintain MSS equipment according to instructions in the MSS Operation Manual for the covered product MSS provides free technical support over toll free telephone lines in the USA...

Page 6: ...instructions or normal operating procedure d Any damage to product during original shipment or subse quent shipments to MSS s facility for service e Portions of products which are subject to warrantie...

Page 7: ...ts and other contaminants Do not place the NTF 515B in a room where organic solvent vapors may be present y y Oil content of the compressed air should be less than 0 01mg m3 y y Ensure that the compre...

Page 8: ...essed air not exceeding 150 PSI Excess pressure could damage mem brane and other internal components m mCheck filters daily prior to use to ensure clean dry air is being fed to the membrane Damage may...

Page 9: ...5 or 98 8 Oil filter with automatic drain 9 Nitrogen membrane Fig 3 Front control panel 1 Air inlet pressure gauge 2 Power switch 3 Main display LCD 4 Tank pressure LCD 5 button 6 button 7 START butto...

Page 10: ...and release silver clip N N To remove the air chuck from the valve stem press down on the silver clip and pull off of valve stem Fig 6 Air chuck 2 4 User interface 2 4 1 Selection and function keys K...

Page 11: ...NTF 515B can be prevented by locking the caster brakes Fig 1 Pos 5 at the rear wheels 2 5 5 Battery and battery charger The NTF 515B is powered by a 12V 7AH battery mounted inside the cabinet There is...

Page 12: ...or exit and the NTF 515B inlet so that the hot compressed gas has time to cool within the specifications listed in this manual A higher membrane pressure will increase the capacity i e nitrogen output...

Page 13: ...temperature is below 110 F m mIf your application requires an inlet pressure of 100 119PSI the pressure value can be adjusted to accomodate the lower system pressure Contact MSS Technical Support at...

Page 14: ...etween the gauge reading and the display 3 1 1 Over pressure setting OPS and nitrogen purge cycles N2P The Over Pressure Setting can be used to improve the nitrogen purity in the tire s The Over Press...

Page 15: ...2321 3 5 Nitrogen purge cycle N N Process can be used for single or multiple tires 1 Attach air supply 150PSI max to the NTF 515B 2 Turn on POWER switch PCB will display battery charge status HI or L...

Page 16: ...of filter housing for water or oil 3 If a float is not functioning it may be submerged in water oil N N If a float is found to be inactive follow the cleaning procedure N N If necessary a replacement...

Page 17: ...the filter housing Fig 13 Pos 1 5 Unscrew the blue knob Fig 13 Pos 4 6 Remove the old filter element Fig 13 Pos 3 7 Clean the sieve Fig 13 Pos 2 filter bowl and the filter housing if necessary 8 Insta...

Page 18: ...355 80094 00 Service hose assembly 24ft 355 80095 00 Battery charger power cord 025 80436 00 Battery charger 026 80636 00 Battery charger and cord 355 80204 00 Battery 12VDC 040 80220 00 Automatic dra...

Page 19: ...MAHLE Notes 19 en 5 Notes...

Page 20: ...2017 09 21 035 82548 00 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com...

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