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Nitrogen service  |  NTF-515B  |  15

NTF-515B  |  15

  |  15

en

3.3 

Service phases

3.3.1  Nitrogen purge cycle

 

y

Deflate:

 Tires are deflated to 10% of the target pressure.

 

y

Inflate:

  Tires  are  inflated  to  target  pressure  plus  the  over 

pressure setting.

 

y

50% Deflate:

Tires are deflated to 50% of the target pres-

sure.

 

y

Inflate:

 Tires are inflated to target pressure.

3.3.2  Nitrogen top-off

Deflate/Inflate: 

Tires are either inflated or deflated to the set 

target pressure.

3.4 

Nitrogen purge cycle

 

t

Process can be used for single or multiple tires.

1. 

Attach air supply (150PSI max.) to the NTF-515B.

2. 

Turn on POWER switch. PCB will display battery charge status 
(HI or LO). Ensure the 12VDC battery is charged. See battery 
charging section for more information.

3. 

Verify pressure indicated on AIR PRESSURE gauge is between 
120 - 150PSI.

4. 

Allow unit to build pressure in nitrogen storage tank as shown 
on the lower screen (120PSI).

5. 

Connect  hoses  to  tire(s).  NTF-515B  unit  is  equipped  with 
four service hoses, coiled on both sides. Short (12ft) hoses 
should be connected to the tire(s) closest to unit. Long (24ft) 
hoses should be connected to tire(s) farthest from unit. Ensure 
air chuck(s) are fully engages with valve stem(s) for proper 
service.

6. 

Set the final target pressure by pressing 

+

 or 

-

 buttons.

7. 

Check that OPS and N2P are set to desired values.

8. 

Press and hold 

START

 button for 2 seconds (until long beep). 

This will start the Nitrogen Purge Cycle. 

9. 

Unit screen will display the pressure in the tire(s) throughout 
the service.

10. 

The unit will beep at the end of service and the word END 
will appear on the top LCD.

11. 

Disconnect hose(s).

 

t

It is recommended to wait 10-15 seconds after the end of 
service prior to disconnecting hoses. This allows the tires to 
fully balance pressures.

12. 

Press any key to stop process.

13. 

Install valve caps on the tire valve stems.

 

t

Nitrogen (N

2

) Valve cap kits are available for purchase through 

MAHLE. See Spare and Wearing parts section of manual or call 
MAHLE Technical Support/Sales to order at 1-800-468-2321

3.5 

Nitrogen purge cycle

 

t

Process can be used for single or multiple tires.

1. 

Attach air supply (150PSI max.) to the NTF-515B.

2. 

Turn on POWER switch. PCB will display battery charge status 
(HI or LO). Ensure the 12VDC battery is charged. See battery 
charging section for more information.

3. 

Verify pressure indicated on AIR PRESSURE gauge is between 
120 - 150PSI.

4. 

Allow unit to build pressure in nitrogen storage tank as shown 
on the lower screen (120PSI).

5. 

Connect  hoses  to  tire(s).  NTF-515B  unit  is  equipped  with 
four service hoses, coiled on both sides. Short (12ft) hoses 
should be connected to the tire(s) closest to unit. Long (24ft) 
hoses should be connected to tire(s) farthest from unit. Ensure 
air chuck(s) are fully engages with valve stem(s) for proper 
service.

6. 

Set the final target pressure by pressing 

+

 or 

-

 buttons.

7. 

Check that OPS and N2P are set to desired values.

8. 

Press and release 

START

 button (a short beep will sound). 

This will start the Nitrogen Top-off routine. 

9. 

Unit screen will display the pressure in the tire(s) throughout 
the service.

10. 

The unit will beep at the end of service and the word END 
will appear on the top LCD.

11. 

Disconnect hose(s).

 

t

It is recommended to wait 10-15 seconds after the end of 
service prior to disconnecting hoses. This allows the tires to 
fully balance pressures.

12. 

Press any key to stop process.

13. 

Install valve caps on the tire valve stems.

3.6 

Top-off and nitrogen purge cycle 

counter

The NTF-515B will keep track of the total number of Top-offs and 
Nitrogen purge cycles performed over the life of the unit.

To access this information:

1. 

Press  and  hold 

+

  and 

-

  buttons  simultaneously  until  unit 

beeps.

2. 

Screen should display Cnt (top off count) and then a number 
on one screen if less than 1000 cycles. If more than a 1000 
cycles, one number will be displayed (the thousands count), 
followed by a screen showing the hundreds, tens, and ones 
digits.

3. 

Press  

+

 button. 

4. 

Screen should display CNP (Nitrogen purge count) and then 
a number on one screen if less than 1000 cycles. If more than 
a 1000 cycles, one number will be displayed (the thousands 
count), followed by a screen showing the hundreds, tens, and 
ones digits.

5. 

Press  

START

 button to exit counter mode.

Summary of Contents for NitroPRO NTF-515B

Page 1: ...MAHLE NTF 515B EN Operation Manual Nitrogen Tire Filling Unit...

Page 2: ...fill accessory connection port 11 2 6 Functional description 12 2 6 1 Unit function 12 2 6 2 Nitrogen generation 12 2 7 Commissioning 13 2 7 1 Removing transportation packaging 13 2 7 2 Verify air sou...

Page 3: ...MAHLE 3 en...

Page 4: ...erating MAHLE products it is absolutely essential that the Original instructions owner s manual and in particular the safety instructions are studied carefully By doing so you can eliminate any uncert...

Page 5: ...haser to operate and maintain MSS equipment according to instructions in the MSS Operation Manual for the covered product MSS provides free technical support over toll free telephone lines in the USA...

Page 6: ...instructions or normal operating procedure d Any damage to product during original shipment or subse quent shipments to MSS s facility for service e Portions of products which are subject to warrantie...

Page 7: ...ts and other contaminants Do not place the NTF 515B in a room where organic solvent vapors may be present y y Oil content of the compressed air should be less than 0 01mg m3 y y Ensure that the compre...

Page 8: ...essed air not exceeding 150 PSI Excess pressure could damage mem brane and other internal components m mCheck filters daily prior to use to ensure clean dry air is being fed to the membrane Damage may...

Page 9: ...5 or 98 8 Oil filter with automatic drain 9 Nitrogen membrane Fig 3 Front control panel 1 Air inlet pressure gauge 2 Power switch 3 Main display LCD 4 Tank pressure LCD 5 button 6 button 7 START butto...

Page 10: ...and release silver clip N N To remove the air chuck from the valve stem press down on the silver clip and pull off of valve stem Fig 6 Air chuck 2 4 User interface 2 4 1 Selection and function keys K...

Page 11: ...NTF 515B can be prevented by locking the caster brakes Fig 1 Pos 5 at the rear wheels 2 5 5 Battery and battery charger The NTF 515B is powered by a 12V 7AH battery mounted inside the cabinet There is...

Page 12: ...or exit and the NTF 515B inlet so that the hot compressed gas has time to cool within the specifications listed in this manual A higher membrane pressure will increase the capacity i e nitrogen output...

Page 13: ...temperature is below 110 F m mIf your application requires an inlet pressure of 100 119PSI the pressure value can be adjusted to accomodate the lower system pressure Contact MSS Technical Support at...

Page 14: ...etween the gauge reading and the display 3 1 1 Over pressure setting OPS and nitrogen purge cycles N2P The Over Pressure Setting can be used to improve the nitrogen purity in the tire s The Over Press...

Page 15: ...2321 3 5 Nitrogen purge cycle N N Process can be used for single or multiple tires 1 Attach air supply 150PSI max to the NTF 515B 2 Turn on POWER switch PCB will display battery charge status HI or L...

Page 16: ...of filter housing for water or oil 3 If a float is not functioning it may be submerged in water oil N N If a float is found to be inactive follow the cleaning procedure N N If necessary a replacement...

Page 17: ...the filter housing Fig 13 Pos 1 5 Unscrew the blue knob Fig 13 Pos 4 6 Remove the old filter element Fig 13 Pos 3 7 Clean the sieve Fig 13 Pos 2 filter bowl and the filter housing if necessary 8 Insta...

Page 18: ...355 80094 00 Service hose assembly 24ft 355 80095 00 Battery charger power cord 025 80436 00 Battery charger 026 80636 00 Battery charger and cord 355 80204 00 Battery 12VDC 040 80220 00 Automatic dra...

Page 19: ...MAHLE Notes 19 en 5 Notes...

Page 20: ...2017 09 21 035 82548 00 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com...

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