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en   |  8  |   CAJ-25 

Operation 

7.  Operation 

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  WARNING - This section discusses the appropriate and 

safe  methods  for  using  the  jack  to  raise  and  lower  a 
vehicle. Safe operation is not limited to simply raising and 
lowering a vehicle - it also includes adequate preparation 
before the vehicle is lifted. Failure to follow all of the steps 
outlined  in  this  section  could  result  in  serious  injury  or 
death. 

7.1 

Raising a vehicle 

1.  Make  sure  the  vehicle  load  does  not  exceed  the  rated 

capacity of the jack (50,000 lbs. / 22,680 kg.) 

2.  Inspect  the  jack  for  signs  of  wear  or  damage  (see 

“Inspection Instructions” in Section 8). The jack should be 
immediately  removed  from  service  if  you  detect  any 
abnormal conditions or signs of damage that suggest the 
jack  will  not  work  properly  or  safely 

—  When  in  doubt, 

don’t use the jack! 

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  If you see any signs of wear or damage, or if there is any 

indication  that  the  jack  is  not  performing  normally, 
immediately  take  it  out  of  service  and  contact  customer 
service  at  the  address  and  number  shown  on  the  back 
cover  of  this  manual.  NEVER  use  a  jack  that  appears 
damaged in any way. 

3.  Transport  the  jack  to  the  work  area  by  wheeling  it.  You 

can push or pull the jack. Wheel the jack across smooth 
surfaces only. 

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  Jolting  caused  by  the  wheels  catching  on  uneven 

surfaces can cause physical strain and personal injury. 

4.  Select appropriate vehicle support stands and bring them 

to  the  immediate  work  area.  Follow  the  instructions 
supplied with the vehicle stands. Use appropriate vehicle 
stands  to  support  the  load  immediately  after  lifting. 
NEVER use the jack to support a load while working on a 
vehicle. Failure to follow all of these instructions can result 
in jack instability and loss of a load. 

5.  Examine the work area. Use the jack only on hard, level 

surfaces capable of safely supporting the load. The jack 
must  ALWAYS  remain  in  direct  contact  with  the  floor. 
NEVER  attempt  to  lift  from  a  polished  or  greasy  floor. 
Clear  the  surrounding  area  of  personnel,  tools, 
equipment, or any other objects that would interfere with 
the  use  of  the  jack.  If  these  conditions  cannot  be  met, 
move the vehicle and jack to an area where the lift can be 
performed safely. 

6. 

Chock the vehicle’s wheels. When raising a vehicle from 
one end, always chock the wheels that will remain on the 
ground.  Make  sure  at  least  two  wheels  of  the  vehicle 
remain in contact with the floor at all times 

— NEVER use 

the jack to raise all four wheels of the vehicle from the 
floor. 

7. 

Verify  that  the  vehicle’s  engine  is  not  running  before 
raising it. 

8.  Identify  a  lift  point  on  the  vehicle  that  is  capable  of 

supporting  the  load.  Lift  only  on  areas  of  the  vehicle 
specified by the vehicle manufacturer. The lift point must 
be  strong  enough  to  sustain  the  lifting  force  without 
damage to the vehicle. 

9. 

Position the lift pad for contact with the vehicle’s lift point. 
Check to make sure the lift pad contacts and cradles the 
lift point squarely and securely so as to prevent loss of 
load. 

10. Connect a quick coupler to the air control valve. Close 

the release valve by rotating the release knob clockwise. 
Attach air supply of 90 psi minimum to 200 psi maximum. 
The unit is now ready for use. Actuation of the air control 
lever will now raise the lift pad. Rotating the release knob 
counterclockwise will lower the lift pad (always rotate this 
knob slowly and only rotate the knob as far as necessary 
to lower the vehicle gently). 

11. Raise the load to the desired height. Upon actuating the 

air  control  valve,  the  jack  lift  pad  will  rise  quickly  until 
contact is made with the load. Then the jack will continue 
to lift the load (at a slower rate) until the air control valve 
is released or the jack has reached the limit of its stroke. 

12. Position  appropriate  support  stands  under  the  vehicle 

manufacturer’s recommended lift areas to provide stable 
support for the raised vehicle. Make sure all  personnel 
are clear of the area. 

13. Lower the vehicle onto the support stands by slowly and 

carefully 

turning 

the 

release 

control 

knob 

counterclockwise. When lowering the jack, it is important 
to keep the rate of lowering under control and to assure 
the recommended vehicle lift points will properly rest on 
the  stand  pad.  Refer  to  the  instructions  and  warnings 
accompanying  the  support  stands  for  additional 
information about their safe use. 

14. When the support stands are supporting the entire load, 

the jack can be removed from the area before work on 
the vehicle begins. 

 

 

Summary of Contents for 485 80051 00

Page 1: ...MAHLE CAJ 25 EN Operation Manual Truck Service Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...er and or operator responsibilities 6 5 Specifications 6 5 1 CAJ 25 6 6 Product description 7 6 1 Component identification 7 7 Operation 8 7 1 Raising a vehicle 8 7 2 Lowering a vehicle 9 8 Maintenanc...

Page 4: ...50 000 lbs 22 680 kg m Always lift with either the factory supplied lift pad or extended lift pad in place Never lift when one of these two factory furnished lift pads is not properly installed see g...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...h its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servicing motor...

Page 7: ...scription 6 1 Component identification Fig 2 Top view 1 Plastic cover for oil reservoir plug 2 Extended lift pad 3 Air control lever 4 Air control valve 5 Release knob 6 Handle tilt rod Fig 3 Top view...

Page 8: ...an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain on the ground Make sure at least two wheels of...

Page 9: ...work area by wheeling it You can push or pull the jack Wheel the jack across smooth surfaces only 4 Close the release knob by rotating clockwise and actuate the control valve to raise the vehicle off...

Page 10: ...or freely An oil leak is observed Any abnormal condition or sign of damage that suggests the jack will not work properly 8 2 Inspection periodic The jack owner or a knowledgeable person appointed by t...

Page 11: ...l level RAM MUST BE FULLY RETRACTED The oil should be within 1 4 inch of the bottom of the oil fill hole If the fluid level is low add a high grade hydraulic fluid equivalent to Phillips 66 Megaflow A...

Page 12: ...en 12 CAJ 25 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CAJ 25 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CAJ 25 Notes 11 Notes...

Page 15: ...CAJ 25 15 en Notes...

Page 16: ...en 16 TSL 50 MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 1404 U S A Phone 800 468 2321 E mail tech mss us mahle com www servicesolutions mahle com 670 90706_A...

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