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CAJ-25   |  9  |   en 

Operation 

7.2 

Lowering a vehicle 

1.  Make sure the vehicle load does not exceed the rated 

capacity of the jack (50,000 lbs. / 22,680 kg.) 

2.  Inspect  the  jack  for  signs  of  wear  or  damage  (see 

“Inspection Instructions” in Section 8). The jack should 
be immediately removed from service if you detect any 
abnormal  conditions  or  signs  of  damage  that  suggest 
the  jack  will  not  work  properly  or  safely 

—  When  in 

doubt, don’t use the jack! 

3.  Transport the jack to the work area by wheeling it. You 

can push or pull the jack. Wheel the jack across smooth 
surfaces only. 

4.  Close  the  release  knob  by  rotating  clockwise  and 

actuate  the  control  valve  to  raise  the  vehicle  off  the 
vehicle support stands. 

5.  Carefully  remove  the  vehicle  support  stands  from 

beneath the vehicle and place them away from the work 
area. 

6.  Slowly turn the release knob counterclockwise to lower 

the vehicle to the floor gently. The ram will fully retract 
by  leaving  the  air  supply  connected  and  the  release 
valve open. The ram will fully retract even under no-load 
conditions. 

7.  Lower  the  jack  completely  and  move  the  jack  and 

chocks away from the work area.  

 

 

Summary of Contents for 485 80051 00

Page 1: ...MAHLE CAJ 25 EN Operation Manual Truck Service Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...er and or operator responsibilities 6 5 Specifications 6 5 1 CAJ 25 6 6 Product description 7 6 1 Component identification 7 7 Operation 8 7 1 Raising a vehicle 8 7 2 Lowering a vehicle 9 8 Maintenanc...

Page 4: ...50 000 lbs 22 680 kg m Always lift with either the factory supplied lift pad or extended lift pad in place Never lift when one of these two factory furnished lift pads is not properly installed see g...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...h its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servicing motor...

Page 7: ...scription 6 1 Component identification Fig 2 Top view 1 Plastic cover for oil reservoir plug 2 Extended lift pad 3 Air control lever 4 Air control valve 5 Release knob 6 Handle tilt rod Fig 3 Top view...

Page 8: ...an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain on the ground Make sure at least two wheels of...

Page 9: ...work area by wheeling it You can push or pull the jack Wheel the jack across smooth surfaces only 4 Close the release knob by rotating clockwise and actuate the control valve to raise the vehicle off...

Page 10: ...or freely An oil leak is observed Any abnormal condition or sign of damage that suggests the jack will not work properly 8 2 Inspection periodic The jack owner or a knowledgeable person appointed by t...

Page 11: ...l level RAM MUST BE FULLY RETRACTED The oil should be within 1 4 inch of the bottom of the oil fill hole If the fluid level is low add a high grade hydraulic fluid equivalent to Phillips 66 Megaflow A...

Page 12: ...en 12 CAJ 25 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CAJ 25 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CAJ 25 Notes 11 Notes...

Page 15: ...CAJ 25 15 en Notes...

Page 16: ...en 16 TSL 50 MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 1404 U S A Phone 800 468 2321 E mail tech mss us mahle com www servicesolutions mahle com 670 90706_A...

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