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en   |  6  |   CAJ-25 

Responsibilities 

4.  Responsibilities 

4.1 

Receiving inspection 

Before  attempting  to  operate  this  equipment,  thoroughly 
read and understand this manual. Completely remove all 
tape  and  packaging.  Inspect  the  equipment  immediately 
upon  delivery.  If  shipping  damage  is  evident,  inform  the 
delivering 

carrier 

immediately 

and 

contact 

the 

manufacturer  using  the  contact  information  on  the  back 
cover of this manual. 

4.2 

Owner and/or operator responsibilities 

The owner of this equipment must read these instructions 
and maintain them for future reference and for instructing 
any  other  users  of  the  equipment.  The  owner  is 
responsible for keeping all warning labels and instruction 
manuals  legible  and  intact.  Replacement  labels  and 
literature are available from the manufacturer. The owner 
must  never  authorize  or  allow  anyone  to  use  this 
equipment until the operator has read and understood the 
information  in  this  manual  and  on  the  accompanying 
labeling on the equipment itself.  

If this equipment is being used in an occupational setting 
(or  workplace),  the  employer  should  ensure  that  all 
personnel working with and around the equipment know of 
the risks associated with its use. Personnel involved in the 
use  and  operation  of  this  equipment  shall  be  careful, 
competent, trained, and qualified in the safe operation of 
the  equipment  and  its  proper  use  when  servicing  motor 
vehicles  and  their  components.  Safety  information 
provided with this equipment should be emphasized by the 
employer  and  understood  by  each  employee.  The 
employer must make this manual available to all personnel 
using  this  equipment  and  all  personnel  must  read  and 
understand the contents of this manual. If the operator is 
not fl

uent in English, the manufacturer’s instructions and 

warnings shall be read to and discussed with the operator 
in the operat

or’s native language by the employer, making 

sure  that  the  operator  comprehends  its  contents  and 
observes the proper procedures for use of this equipment. 

5.  Specifications 

5.1 

CAJ-25 

Model CAJ-25

 

US units

 

Metric units

 

Maximum capacity 

50,000 lbs 

22,680 kg 

Required air pressure 

90-200 psi 

6.2-13.8 bar 

Minimum start height 

8.25 in 

21.0 cm 

Minimum start height (w/ 
extended lift pad) 

11.25 in 

28.6 cm 

Maximum lift height 

18 in 

45.7 cm 

Maximum lift height (w/ 
extended lift pad) 

21 in 

53.3 cm 

Stroke 

5.13 in 

13.0 cm 

Extension screw adjustment 

4.69 in 

11.9 cm 

Frame width 

8.5 in 

21.6 cm 

Frame length 

18.1 in 

46.0 cm 

Wheel diameter 

8 in 

20.3 cm 

Handle length 

51 in 

129.5 cm 

Lift pad diameter 

2 in 

5.1 cm 

Weight 

120 lb 

54.4 kg 

 

 

 

Summary of Contents for 485 80051 00

Page 1: ...MAHLE CAJ 25 EN Operation Manual Truck Service Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...er and or operator responsibilities 6 5 Specifications 6 5 1 CAJ 25 6 6 Product description 7 6 1 Component identification 7 7 Operation 8 7 1 Raising a vehicle 8 7 2 Lowering a vehicle 9 8 Maintenanc...

Page 4: ...50 000 lbs 22 680 kg m Always lift with either the factory supplied lift pad or extended lift pad in place Never lift when one of these two factory furnished lift pads is not properly installed see g...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...h its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servicing motor...

Page 7: ...scription 6 1 Component identification Fig 2 Top view 1 Plastic cover for oil reservoir plug 2 Extended lift pad 3 Air control lever 4 Air control valve 5 Release knob 6 Handle tilt rod Fig 3 Top view...

Page 8: ...an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain on the ground Make sure at least two wheels of...

Page 9: ...work area by wheeling it You can push or pull the jack Wheel the jack across smooth surfaces only 4 Close the release knob by rotating clockwise and actuate the control valve to raise the vehicle off...

Page 10: ...or freely An oil leak is observed Any abnormal condition or sign of damage that suggests the jack will not work properly 8 2 Inspection periodic The jack owner or a knowledgeable person appointed by t...

Page 11: ...l level RAM MUST BE FULLY RETRACTED The oil should be within 1 4 inch of the bottom of the oil fill hole If the fluid level is low add a high grade hydraulic fluid equivalent to Phillips 66 Megaflow A...

Page 12: ...en 12 CAJ 25 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CAJ 25 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CAJ 25 Notes 11 Notes...

Page 15: ...CAJ 25 15 en Notes...

Page 16: ...en 16 TSL 50 MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 1404 U S A Phone 800 468 2321 E mail tech mss us mahle com www servicesolutions mahle com 670 90706_A...

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