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en   |  4  |   CAJ-25 

Safety Regulations 

1.  Safety Regulations 

1.1 

Warnings 

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  Failure to follow all of these safety instructions can lead 

to severe injury or death from a sudden loss of the load. 
Contact  the  manufacturer  at  the  numbers  or  address 
printed on the back cover of this manual if you have any 
questions. 

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  Before  using  this  jack,  be  sure  you  have  read  and 

understood all of the instructions and warnings on the 
on product labeling and in this owner’s manual. See the 
section  entitled  “OWNER  AND/OR  OPERATOR 
RESPONSIBILITIES

” on page 6 of this manual for more 

information. 

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  Inspect  the  jack  before  each  use.  The  jack  must  be 

removed  from  service  if  damage  is  detected  or  if  the 
jack  is  subjected  to  an  abnormal  shock  or  load.  See 
page  10 

of  this  manual  for  proper  “INSPECTION  – 

BEFORE EACH USE

.” 

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  Inspect the work area before each use. Make sure the 

jack  and  vehicle  are  located  on  a  hard,  level  surface 
capable of supporting the load. 

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  Identify  appropriate  vehicle  lift  points  before  using  the 

jack.  Lift  only  on  areas of  the  vehicle  specified by the 
vehicle  manufacturer.  The  lift  point  must  be  strong 
enough to sustain the lifting force without damage to the 
vehicle.  Make  sure  the  lift  point  is  securely  cradled  in 
the jack’s factory supplied lift pad. Do not use any kind 
of  cribbing  or  adapters  with  this  jack.  The  jack  must 
remain in direct contact with the floor and the lifting pad 
must be in direct contact with the vehicle. 

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  Make sure the load does not exceed the rated capacity 

of the jack. The maximum lifting capacity of this jack is 
50,000 lbs. / 22,680 kg. 

 

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  Always  lift  with  either  the  factory  supplied  lift  pad  or 

extended lift pad in place. Never lift when one of these 
two  factory  furnished  lift  pads  is  not  properly  installed 
[see graphic on right]. Make sure the lift pad is the only 
part  of  the  jack  in  contact  with  the  vehicle 

—  do  not 

attempt  to  use  any  other  part  of  the  jack  as  a  lifting 
point.  Never  place  a  hand  or  any  other  body  part 
between lift pad and vehicle. 

 

Fig. 1: Proper installation of lift pad 

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  Use the jack only as a lift, not as a support stand. After 

lifting the vehicle, never allow any part of your body to 
pass under it (and never begin work) until it is properly 
supported  by  appropriate  support  stands.  Once 
adequate support stands are in place, remove the jack 
from  underneath  the  vehicle.  See  pages  8-9  of  this 
manual  for  information  about  raising  and  lowering  a 
vehicle  and  refer  to  the  manual  that  comes  with  your 
support  stands  for  information  about  their  proper  and 
safe use. 

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  Always use the jack as intended. Never modify or alter 

the jack. Use the jack for lifting vehicles only. Never use 
more than one jack at the same time to raise a vehicle. 
If this jack does not have sufficient capacity to lift a load, 
use a different jack with adequate capacity. Do not use 
any  type  of  blocks,  cribbing  devices,  or  adapters  with 
this jack. The jack must remain in direct contact with the 
floor and the lifting pad must be in direct contact with an 
appropriate  lift  point  on  the  vehicle.  Never  attempt  to 
reposition or rotate the jack or move, dolly, or drive the 
vehicle while the vehicle is raised. Never throw the jack 
or allow the jack to fall from an elevated position, such 
as from a truck bed. 

 

 

NOT LIKE THIS

LIKE THIS

PROPER INSTALLATION OF LIFT PAD

NO GAP

Summary of Contents for 485 80051 00

Page 1: ...MAHLE CAJ 25 EN Operation Manual Truck Service Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...er and or operator responsibilities 6 5 Specifications 6 5 1 CAJ 25 6 6 Product description 7 6 1 Component identification 7 7 Operation 8 7 1 Raising a vehicle 8 7 2 Lowering a vehicle 9 8 Maintenanc...

Page 4: ...50 000 lbs 22 680 kg m Always lift with either the factory supplied lift pad or extended lift pad in place Never lift when one of these two factory furnished lift pads is not properly installed see g...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...h its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servicing motor...

Page 7: ...scription 6 1 Component identification Fig 2 Top view 1 Plastic cover for oil reservoir plug 2 Extended lift pad 3 Air control lever 4 Air control valve 5 Release knob 6 Handle tilt rod Fig 3 Top view...

Page 8: ...an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain on the ground Make sure at least two wheels of...

Page 9: ...work area by wheeling it You can push or pull the jack Wheel the jack across smooth surfaces only 4 Close the release knob by rotating clockwise and actuate the control valve to raise the vehicle off...

Page 10: ...or freely An oil leak is observed Any abnormal condition or sign of damage that suggests the jack will not work properly 8 2 Inspection periodic The jack owner or a knowledgeable person appointed by t...

Page 11: ...l level RAM MUST BE FULLY RETRACTED The oil should be within 1 4 inch of the bottom of the oil fill hole If the fluid level is low add a high grade hydraulic fluid equivalent to Phillips 66 Megaflow A...

Page 12: ...en 12 CAJ 25 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CAJ 25 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CAJ 25 Notes 11 Notes...

Page 15: ...CAJ 25 15 en Notes...

Page 16: ...en 16 TSL 50 MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 1404 U S A Phone 800 468 2321 E mail tech mss us mahle com www servicesolutions mahle com 670 90706_A...

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