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7. Clean all the part with the help of cleaning
fluid & inspect them for wear & damage,
replace if found worn & damage.
Note: While assembly ensure that the reverse
idler shaft half cut portion is on the top
side & match the hole of the reverse idler
shaft with the help of a round rod. (The
half cut on the reverse idler shaft is
provided for lubrication of the reverse
idler assembly.)
Dismantling of Differential Assembly
1. Loosen & remove 6 nos each bull cage
mounting bolt form bull cage RH & LH with
the help of 10 mm spanner.
LH Bevel cum
Bull Shaft
RH Bevel cum
Bull Shaft
Adaptor
LH Bull
Cage
RH Bull
Cage
Crown
Wheel
2. Tap & remove the bull cage LH & RH with
the help of mallet. Hold the differential
cage assembly while removing the bull
cage assembly LH & RH.
3. Remove the adaptor of bull cage LH & RH
with the help of screw driver.
4. Remove the shims mounted on the bull
cage.
5. Remove the Bull cum Bevel gear shaft from
the cage with the help of mallet from both
LH & RH.
6. Remove the circlip of bull cage bearing &
remove the bearing.
7. Unlock the lock plate of the bull shaft &
remove the nut with lock plate form the
bull shaft.
Half Cut
Portion
Mounting
Bolt
Adaptor
Shims
Bull Cum Bevel Gear
Transmission
