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4. Remove the Clutch housing hand hole
cover by removing 6 nos of bolts mounting
it on the clutch housing.
5. Remove the clutch release bearing shaft &
fork as follows
a. Remove 2 nos of bolt & spring washer
of clutch release with the help of
spanner.
b. Remove the RH circlip of clutch release
shaft
c. Tap the clutch release shaft from the RH
side with the help of mallet.
d. Hold the fork with one hand & pull out
the clutch release shaft by other hand.
Note:- The clutch release shaft has a circlip
on the LH also which acts as retainer & avoids
fouling of actuating portion of the shaft with
the housing.
6. Remove the 8 nos of bolts mounting the
clutch housing to the transmission case.
7. Remove the clutch housing in straight
direction, if not the drive shaft may get
bend.
8. Remove the roll pins of transmission drive
shaft with the help of roll pin punch &
remove the drive shaft.
9. Remove the coupling by removing the roll
pins with the help of roll pin punch.
10. Clean all the parts with the help of cleaning
fluid & inspect of wear & damage if found
beyond permissible replace the same with
new one.
Note: Always use new gaskets & roll pins at
the time of assembly.
Dismantling of Rail Assembly
1. Remove the Hi Low Reverse shift lever by
removing the double roll pin with help of
roll pin punch & hammer.
2. Remove the cotter pin & plain washer of
the link actuating the gear shift rail.
3. Remove the external circlip of gear shift
lever with the help of circlip plier .
4. Remove the washer retaining the gear shift
lever.
5. Then remove the gear shift lever with
actuating link.
Release
Fork
Drive
Shaft
Roll
Pin
Coupling
Roll
Pin
Transcase
Cover
Hi, Low & Reverse
Lever
Gear Shift
Lever
Transmission
