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6. Remove the Top cover of transmission case
by removing 10 nos of bolts with the help
of spanner.
7. Remove the roll pin of section shifter with
help of roll pin punch & make the section
shifter free on it individual rail.
8. Hold the Hi low reverse section shifter with
one hand & with other tap & remove the
Hi Low Reverse rail from the transmission.
9. Remove the Hi Low Reverse section shifter
& oil seal of it.
10. Remove the RH external circlip & washer
of gear shift rail with the help of plier.
11. Hold the gear shift section shifter with one
hand & with other tap & remove the gear
shift rail from the transmission.
12. Remove the gear shift section shifter.
13. Remove the rail holding the shifting forks
by tapping it for the rear end (Differential
side).
Note:- The rail has spring & ball on it at the
forks.
14. Remove the forks form the transmission.
15. Clean all the parts with the help of cleaning
fluid & inspect all the parts for wear &
damage, replace if necessary.
Note: Use new seals, roll pins, cotter pins &
gaskets at the time of assembly.
Dismantling of PTO Assembly
1. Remove 10 nos of bolts & spring lock
washer of rear PTO cover with the help of
a 8 mm spanner.
2. Slightly tap on the PTO cover on the edge
with the help of mallet
Transcase Cover
Mounitng
Bolt
Section
Shifter
Hi-Low,
Reverse Rail
Gear Shift
Rail
Fork
Rail
Mounitng
Bolt
PTO Cover
Transmission
