MULTIQUIP MQ600TD80 Operation And Parts Manual Download

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OPERATION AND PARTS MANUAL

Revision #8 (11/13/09)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

MODEL MQ600TD80

TRASH PUMP

(DIESEL ENGINE)

Summary of Contents for MQ600TD80

Page 1: ...OPERATION AND PARTS MANUAL Revision 8 11 13 09 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MODEL MQ600TD80 TRASH PUMP DIESEL ENGINE...

Page 2: ...PAGE 2 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 Diesel engine exhaust and some of PROPOSITION 65WARNING...

Page 3: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 3 NOTES...

Page 4: ...Pump Proposition 65 Warning 2 Table Of Contents 4 Training Checklist 5 Daily Pre Operation Checklist 6 Parts Ordering Procedures 7 Safety Message Alert Symbols 8 9 Rules For Safe Operation 10 11 Oper...

Page 5: ...website N View Parts Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet...

Page 6: ...R 2 l i o d n a e n i g n e f o g n i k c e h c s t n e n o p m o c f o n o i t a c o l t u o y a l e n i h c a M s l e v e l 3 e r u d e c o r p g n i l e u f e r m e t s y s l e u F 4 e r u d e c o...

Page 7: ...e k c e h C 5 s n o i t c e n n o c e l b a c d n a y r e t t a b e n i g n e k c e h C 6 e t u l o v d n a r e l l e p m i r o i r e t n i p m u p k c e h C 7 l a e s p m u p k c e h C 8 s k c a r c...

Page 8: ...provide ample free flow air Potential hazards associated with MQ600TD80 Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjun...

Page 9: ...t in use Respiratory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your trash pump...

Page 10: ...DANGER Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial...

Page 11: ...before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using pump ALWAYS store equipment properly when it is not...

Page 12: ...0TD80 CentrifugalTrash pump is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the next page shows these...

Page 13: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 13 OPERATION AND SAFETY DECALS...

Page 14: ...erator s location L 87 dB A The sound power level L 97 dB A These sound values are determine according to ISO 3744 for the sound power level L and ISO 6081 for the sound pressure level L at the operat...

Page 15: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 15 NOTES...

Page 16: ...N I A 0 9 F O P O T M O R F D E R U S A E M G N I T N U O M O T W O B L E E E R G E D T H G I E H T E E F S E H C N I 5 5 4 M M 6 5 1 1 B F O P I T M O R F D E R U S A E M P I T O T G N I S U O H E T...

Page 17: ...I D M M S E H C N I A F O P O T M O R F D E R U S A E M F O M O T T O B O T E L A B G N I T F I L T H G I E H E R I T S E H C N I 5 5 6 M M 4 6 6 1 B F O P I T M O R F D E R U S A E M F O R A E R O T...

Page 18: ...PAGE 18 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 Figure 3 Pump Components MQ600TD80 COMPONENTS...

Page 19: ...ls the speed of the engine For load conditions pumping water ALWAYS run the engine at full speed 16 Oil Filler Fill as recommended in the maintenance section of this manual 17 Engine Diesel This pump...

Page 20: ...event the trailer from tipping place blocks underthetrailer sbumper Inaddition placechockblocksbehind each wheel to prevent the trailer from rolling NEVER place the pump on soft soil The suction hose...

Page 21: ...bris Figure 4 Pump Application 5 Total Dynamic Head The Dynamic Head Suction Head plus the Dynamic Discharge Head Also referred to as total head The following terms are usually used when referring to...

Page 22: ...rge hoses are available from Multiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not av...

Page 23: ...he container does not have a spout use a funnel 3 Pay attention to the fuel tank capacity when replenishing fuel Refer to the fuel tank capacity listed in Engine Specification Table 1 4 Tighten fuel t...

Page 24: ...light goes off When the charge indicator light goes off it can then be assumed that the charging system is working correctly NOTE This version engine does not use the glow plug indicator lite Control...

Page 25: ...wn the engine and allow to cool for at least 2 minutes Place speed control lever in the stop position and listen for the engine to stop running NOTE MQ600TD80 INITIAL START UP ENGINE 2 Turn the igniti...

Page 26: ...PAGE 26 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 Figure 10 Safety Chains Trailer Coupler Hook up MQ600TD80 TOWING GUIDELINES...

Page 27: ...ires Size This trailer uses 14 inch tires The tire diameter must match the diameter of the tire rim 5 TiresPly Thetire ply layers numberisratedinletters This trailer uses 4 ply tires 6 WheelHub Thewhe...

Page 28: ...or hydraulic brake components that will require inspection and maintenance Please inspect these components as required using steps 1 through 7 Refer enceTable 10 for hydraulic brake troubleshooting gu...

Page 29: ...ure for attachment of the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence See Figure 11 DO NOT torquethewheellugnutsallthewaydown Tighteneachlug nut in 3 sepa...

Page 30: ...0 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 TRAILER SAFETY GUIDELINES Figure 12 Wheel Lug NutsTightening Sequence NEVER use an pneumatic air gun to tighten wheel lug nut...

Page 31: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 31 MQ600TD80 TRAILER WIRING DIAGRAM Figure 13 Typical TrailerWiring Diagram...

Page 32: ...level must be between the two notches on the dipstick as shown in Figure 14 MQ600TD80 MAINTENANCE Fuel Filter System The Deutz engine fuel system incorporates four different types of fuel filters in...

Page 33: ...l filter 5 Bleed fuel system and check for fuel leaks Figure 18 IMSA Fuel Filter FuelWater Separator Filter 1 Inspect the fuel water separator Figure 19 every 40 hours If the fuel water separator requ...

Page 34: ...s of mercury translates into 25 feet of lift at sea level NOTE DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not be...

Page 35: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 35 MQ600TD80 MAINTENANCE Figure 21 Pump Vacuum Tester...

Page 36: ...fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Remove the drain plug from the pump and drain out any water from left in the housing Remove the...

Page 37: ...i d w o l o o t d e e p s e n i g n E d e e p s e l t t o r h t e s a e r c n I d e g g u l p y l l a i t r a p r e n i a r t s n o i t c u S r e n i a r t s n a e l C n r o w e t a l P r a e W r e l...

Page 38: ...i v l i o r e p o r p y r e t t a b e v i t c e f e D y r e t t a b e c a l p e r r o e g r a h C l l i w e n i g n e s e r u t a r e p m e t w o l t A t r a t s t o n o t e c n a t s i s e r e t a u...

Page 39: ...n e t c e r r o C d n a t u p t u o r e w o p e n i g n e w o L t s u a h x e k c a l b d e e p s w o l e k o m s d e k c o l b r e t l i f r i A r e t l i f r i a e c a l p e r r o n a e l C s e c n...

Page 40: ...t s I r e p y l l a u q e s e r i t l l a e t a l f n I s e n i l e d i u g r e r u t c a f u n a m e l x a e m a s e h t n o d e h c t a m n u s e r i t e h t e r A s e r i t h c t a M s e k a r b g...

Page 41: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 41 NOTES...

Page 42: ...t guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Col...

Page 43: ...Z F4L914 ENGINE 1 to 3 Units Qty P N Description 3 34488 MECHANICAL SEAL 3 511245 SLEEVE SEAL SHAFT 3 34491 GASKET FRONT COVER 1 511219 IMPELLER 1 511268 WEAR PLATE 1 34489 FLAPVALVE 1 34493 GASKET 1...

Page 44: ...PAGE 44 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 NAME PLATE AND DECALS NAMEPLATE AND DECALS...

Page 45: ...GLASS 1 DCL137 9 DECAL MEC SEAL SIGHT GLASS 1 DCL138 10 PLATE SERIAL NO 1 CONTACT MQ SERVICE DEPT W MODEL S N 11 TBD DECAL TOWING 1 12 EM995 DECAL DIESEL FUEL 1 13 DECAL TIRE 1 DCL151 14 DECAL WARNIN...

Page 46: ...PAGE 46 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 PUMP IMPELLER CLEANOUT DISCHARGE ASSY PUMP IMPELLER CLEANOUT DISCHARGE ASSY...

Page 47: ...DRAIN PLUG 1 10 511245 SLEEVE SEAL SHAFT 1 11 34488 MECHANICAL SEAL ASSY 1 12 511219 IMPELLER 1 13 34491 GASKET 1 14 511268 WEAR PLATE 1 15 511302 LOCK WASHER 2 16 508704 NUT 2 17 491210 DRAIN PLUG NP...

Page 48: ...PAGE 48 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 PUMP SUCTION SIDE ASSY PUMP SUCTION SIDE ASSY...

Page 49: ...ILL 1 4 511238 COVER FILL 1 5 34494 GASKET 1 6 511220 PIPE NIPPLE 1 7 511303 HHCS 5 16 X 1 1 4 SS 2 8 511304 SPACER 2 9 511305 RETAINER PLATE 1 10 34489 FLAP VALVE 1 11 511306 ADAPTER CHECK VALVE 1 12...

Page 50: ...PAGE 50 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 INTERMEDIATE PLATE ASSY INTERMEDIATE PLATE ASSY...

Page 51: ...12 11 EM162 1ALLEN HEAD M10 X 25 12 12 508704 HEX NUT 1 2 SS 8 13 511302 LOCK WASHER 1 2 SS 8 14 507657 DRAIN PLUG 1 15 511229 STUD 8 16 511259 SEAL OIL 1 17 34502 OIL SIGHT GAUGE 1 18 506214 PIPE COU...

Page 52: ...3 09 MQ600TD80 TRAILER ASSY TRAILER ASSY TOP TOP 1 4 6 TYPICAL 4 PLACES 30 14A 12 11 6 21 34 33 9 20 18 16 15 20 6 19 6 22 27 31 15 17 2 3 5 8 24 5 29 1 1 32 23 22 25 19 26 L E FT SIDE R I G HT SIDE 2...

Page 53: ...4 14 512356 FENDER TRAILER RIGHT 1 14A 512832 FENDER TRAILER LEFT 1 15 26518 CAP DUST 2 16 EM26519 LUG NUT 10 17 EM26615A WHEEL ASSY 2 18 34564 AXLE ASSY 1 19 492584 NUT NYLOC 1 2 13 6 20 EM25610 JAC...

Page 54: ...PAGE 54 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 BATTERY FUEL ASSY BATTERY FUEL ASSY...

Page 55: ...ND 1 5 EM16707 CABLE BATTERY POSITIVE 1 6 511426 ADAPTER STRAIGHT 2 7 505521 ADAPTER ELBOW 4 8 511382 HOSE SUPPLY FUEL 1 9 511831 HOSE SUPPLY FUEL 1 10 511403 HOSE SUPPLY FUEL 1 11 EM20763 FILTER FUEL...

Page 56: ...PAGE 56 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 HYDRAULIC BRAKE LINE ASSY HYDRAULIC BRAKE LINE ASSY...

Page 57: ...PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 57 MQ600TD80 HYDRAULIC BRAKE LINE ASSY HYDRAULIC BRAKE LINE ASSY NO PART NO PART NAME QTY REMARKS 1 34565 HYDRAULIC BRAKE LINE SURGE 1 2 34566 KIT...

Page 58: ...PAGE 58 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 CONTROL BOX ASSY DEUTZ F4L913 ENGINE CONTROL BOX ASSY DEUTZ FL913 ENGINE...

Page 59: ...TEMS W 5 0302720 RECEPTACLE WHITE 1 6 0302721 RECEPTACLE YELLOW 1 7 0302701 TEMPERATURE GAUGE 1 8 0302705 BLIND COVER LARGE 1 9 0302703 AMPMETER 1 10 0302710 BATTERY CHARGE LAMP 1 11 0302711 12 VOLT 2...

Page 60: ...PAGE 60 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 CONTROL BOX ASSY DEUTZ F4L914 ENGINE CONTROL BOX ASSY DEUTZ FL914 ENGINE...

Page 61: ...E TACHOMETER 12V 4000 RPM 1 4 999 0501 00 CONTROL BOX ASSY COMPLETE 1 INCLUDES ITEMS W 5 043 1008 02 RECEPTACLE WHITE 1 6 043 1008 01 RECEPTACLE YELLOW 1 7 550 0000 03 GAUGE HOURMETER 12 60VDC 1 8 550...

Page 62: ...PAGE 62 MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 MQ600TD80 DOCUMENTATION BOX ASSY DOCUMENTATION BOX ASSY...

Page 63: ...MANUAL REV 8 11 13 09 PAGE 63 MQ600TD80 DOCUMENTATION BOX ASSY DOCUMENTATION BOX ASSY NO PART NO PART NAME QTY REMARKS 1 EM963003 SCREW HHC 1 4 20 X 3 4 3 2 EM923057 WASHER FLAT 1 4 3 3 EM969079 NUT N...

Page 64: ...t guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Col...

Page 65: ...MQ600TD80 TRASH PUMP OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 65 NOTES...

Page 66: ...tions design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmin...

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