Mahindra 2816 HST Operator'S Manual Download Page 62 | Manualshive

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16 Series, Model - 2816 HST

52

HYDROSTATIC

DRIVE

TRANSMISSION

The Hydrostatic drive transmission has a forward/reverse hydrostatic sec-
tion and a three-speed range section. This arrangement gives three
forward and three reverse speeds range.

Transmission

Operation

1. Push the clutch pedal fully and stop the tractor. Move the range shift

lever to the position needed, H, M or L.

2. Release the clutch pedal slowly.
3. Operate the speed ratio control pedal to move the tractor.
To shift from reverse to forward or from forward to reverse, move the
speed ratio control pedal without disengaging the clutch.

SPEED RATIO
CONTROL PEDAL ( FORWARD )

SPEED RATIO
CONTROL PEDAL (REVERSE)

RANGE SHIFT LEVER

IMPORTANT:

Before selecting a new range, stop the tractor and push

the clutch pedal. Do not change range when the tractor is moving.

Travel speed should be such that complete control and machine sta-
bility is maintained at all times. Where possible, avoid operating near
ditches, embankments and holes. Reduce speed when turning,
crossing slopes, and on rough, slick, or muddy surfaces.

M109A

OPERATING INSTRUCTIONS _______________________________________________

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Summary of Contents for 2816 HST

Page 1: ...contactus almats com Click here to go on INDEX OPERATOR MANUAL 2816 HST 16 Series Main Menu ...

Page 2: ...aler s copy and should be removed by the dealer after the inspection has been carried out The second sheet is your copy of the service performed Ensure that you the dealer sign both copies Read this manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your tractor do not hesitate to contact your authorised Mahindra dealer He has train...

Page 3: ...16 Series Model 2816 HST MITSUBISHI HEAVY INDUSTRIES LTD GENERAL MACHINERY SPECIAL VEHICLE HEADQUARTERS MITSUBISHI DIESEL ENGINE Off Road Diesel Engine Emission Control System Warranty Statement ...

Page 4: ...tions and or repairs All inquiries should be directed to equipment manufacturers only Emission Control Warranty Statement Applicable only to engines purchased in U S A in 1997 and thereafter which are used in U S A EPA emission control defects warranty statement Your Customer defects warranty rights and obligations EPA and Mitsubishi Heavy Industries Ltd are pleased to explain the emission control...

Page 5: ... small off road engine owner you should be aware however that OEMs may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to an authorized service dealer authorized by OEMs of small off road engines as soon as a problem exists The undisputed...

Page 6: ...r 19kW and for constant speed engines rated under 37kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 3 000hours or 5 years of use whichever first occurs For all other engines rated at or above 19kW the warranty period is 5 000 hours or 7 years of use whichever first occurs No Charge Repair or replacement of any warranted part will be performed at no charge to the owne...

Page 7: ...necessary shall be warranted as to defects for the warranty period Any warranted part which is scheduled for replacement as required maintenance shall be warranted as to defects only of the period of time up to the first scheduled replacement for that part Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs The owner is...

Page 8: ...the operation and maintenance service will properly be carried out in order to keep the tractor in top mechanical condition at all times Should any information as to your tractor be required consult your local dealer or distributor stating the machine and engine serial numbers of the tractor concerned We are sure you will be happy with your tractor NOTE Expressions such as LEFT RIGHT FRONT or REAR...

Page 9: ...TOR MODEL NUMBER _______________________________ 2 TRACTOR SERIAL NUMBER _______________________________ 3 ENGINE SERIAL NUMBER _________________________________ 4 ROPS SERIAL NUMBER ___________________________________ SERIAL NUMBER LOCATIONS TRACTOR MODEL NUMBER AND SERIAL NUMBER PLATE ROPS SERIAL NUMBER PLATE ENGINE SERIAL NUMBER II SERIAL NUMBERS SERIAL NUMBERS__________________________________...

Page 10: ...s 20 24 Instruments Controls 25 41 Operating Instructions 42 62 Field Operation 63 77 Tires Wheels Spacing Ballast 78 87 Lubrication Filters Fluids 88 115 Maintenance Adjustments 116 122 Electrical System 123 130 Storage 131 132 III GENERAL TABLE OF CONTENTS ...

Page 11: ...t Avoid loose jackets mufflers ties scarves or loose shirt sleeves to prevent from being caught by moving parts 5 Never allow riders on the tractor linkage drawbar or attachment while travelling and operating them 3 Always work when you are in good physical condition by taking sufficient rest to avoid overwork 4 Do not allow children or adults having no knowledge of the tractor or tractor operatio...

Page 12: ...urn the cap to the first stop to relieve pressure To replace the coolant use the coolant recovery tank 7 Hydraulic oil or fuel escaping under pressure can penetrate the skin causing serious injury Before disconnecting oil or fuel lines be sure to relieve all pressure Before restoring pressure after repair be sure all connections are tight and all hydraulic components are in normal condition If inj...

Page 13: ...of clean running water for more than 15 minutes while opening the eyes widely c If diluted sulphuric acid has gotten on the skin of clothing Wash away the diluted sulphuric acid completely with a lot of clean running water and neutralize with soap solution Then rinse with water d If the diluted sulphuric acid is spilled Wash away with a lot of water or neutralize with slacked lime or bicarbonate o...

Page 14: ... the tractor Always wear a hard hat when operating the tractor C 2 Starting and Driving the Tractor Always operate the tractor at the proper speeds which enable you to keep the tractor in your complete control To start travelling lower the engine speed and release the clutch pedal slowly Before leaving the tractor stop the engine remove the key apply the parking brake and make sure that the engine...

Page 15: ...ment or engaging the PTO make sure that no one is in the way especially children When starting the engine in an enclosed area or building ensure proper ventilation by opening the doors and or windows to prevent carbon monoxide inhalation Mount the extension exhaust pipe on the tractor which has a cabin 5 SAFETY DECALS_______________________________________________________ ...

Page 16: ... anything C 5 Towing and Operating on Hills For towing work on downward slope place the shift lever in low speed and use engine brake Never try to reduce the speed with brake only Towing a heavy object on a hill is highly hazardous Widen the tread of the tractor and mount the wheel weight or chassis weight to increase the stability and operate with extra precaution Never operate the differential l...

Page 17: ...iving forward out of a ditch or mired condition or up a steep slope could cause tractor to tip over rearward Back out of such situation if possible If the situation does not permit you to back out use the front wheel weight or the chassis weight for balancing the tractor lengthwise Also in case any extra heavy rear mounting attachment is used try to obtain better balance in this manner 7 When usin...

Page 18: ...RIES CONTAIN ACID AND EXPLOSIVE GAS EXPLOSION CAN RESULT FROM SPARKS FLAMES OR WRONG CABLE CON NECTIONS TO CONNECT JUMPER CABLES OR CHARGER SEE MANUAL S FOR THE CORRECT PROCEDURE FAILURE TO FOLLOW THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH WARNING EXPLOSION AND INJURY CAN RESULT FROM USE OF STARTING AIDS WITH HOT GLOW PLUGS DO NOT INJECT GASOLINE OR ETHER IN AIR INTAKE WARNI...

Page 19: ...odel 2816 HST 9 SAFETY DECALS_______________________________________________________ ROTATING MACHINE PARTS STAY CLEAR KEEP SHIELDS INSTALLED TO HELP PROTECT FROM CLOTHING ENTANGLEMENT AND INJURY WARNING 321 3710 ...

Page 20: ...tion with a fastened seat belt for full rollover protection When improperly operated this tractor can roll over or upset Use of the ROPS and seat belt minimize the possibility of injury or death if rollover or upset occurs For low clearance use only the ROPS can be lowered No protection is provided in this position and the seat belt should not be fastened For all other uses secure the ROPS in the ...

Page 21: ...he low clearance operation is completed return the ROPS to the secured upright position for all other tractor uses and transport IMPORTANT When the ROPS frame is in the lowered position make sure there is clearance between the frame and hitch mounted equipment Slowly raise the hitch to maximum height to check for necessary clearance For drawbar attached and or PTO driven equipment check for cleara...

Page 22: ...uld be replaced immediately DO NOT TRY TO MAKE REPAIRS OR WELD ROPS Tractor Roll Over Safety Rules 1 Do not make modifications to the ROPS Example welding an accessory to the ROPS or drilling a hole in the ROPS 2 Special fasteners are used to install the operator protective parts Replacement parts must be the same as given in the Parts Catalog for your tractor ROPS Label 1 ROPS is equipped with a ...

Page 23: ...ANT Do not fold the ROPS with a sunshade installed Remove the lock pins STEP 2 LOCK PIN Loosen the jam nut on the lock bolts JAM NUT LOCK BOLT STEP 3 Remove the lock nuts LOCK NUT STEP1 STEP 4 LOCK BOLT Loosen the lock bolts enough to permit the position pin to be removed DO NOT remove pins until STEP 6 JAM NUT POSITION PIN LOCK PIN LOCK NUT LOCK BOLT SAFETY DECALS_________________________________...

Page 24: ...LLY remove the position pins Install the position pins Install the lock pins CAREFULLY move the ROPS bar to the desired position Install lock nuts and tighten to a torque of 33 to 40 lb ft 44 to 54 Nm NOTE The lock nuts can be omitted for operator conven ience if the ROPS is folded fre quently When the low clearance tractor operation is completed return the ROPS to the secured upright position LOC...

Page 25: ... LOCK BOLT JAM NUT ROPS BAR NORMAL OPERATING POSITION LOCK PIN LOCK NUT STEP 2 STEP 1 For normal operation the ROPS must be in the secured upright position Place the tractor on level ground put the range shift lever in the L position apply the park brake and stop the engine SAFETY DECALS_______________________________________________________ ...

Page 26: ...lled continue to STEP 10 STEP 6 If the position pins cannot be installed CAREFULLY lower the ROPS bar to the horizontal position STEP 4 STEP7 Loosen the lock bolts Loosen the jam nut on the lock bolts STEP 5 STEP 3 POSITION PIN ROPS BAR ROPS BAR TO THE UPRIGHT POSITION JAM NUT LOCK BOLT ROPS BAR STEP 8 POSITION PIN LOCK BOLT SAFETY DECALS_______________________________________________________ ...

Page 27: ...TEP 9 TO THE UPRIGHT POSITION ROPS BAR CAREFULLY move the ROPS bar to the upright position Install the position pins Align the holes of the position pins and ROPS brackets so that the lock pins can be installed easily ROPS BAR POSITION PIN STEP10 SAFETY DECALS_______________________________________________________ ...

Page 28: ...en the jam nut on the lock bolts STEP 13 Tighten the lock bolt only enough to remove the looseness of the hinge joint Push the ROPS bar forward to permit the position pin to be rotated and removed by hand Tighten the jam nut on the lock bolts to a torque of 33 to 40 lb ft 44 to 54 Nm STEP 16 Check the assembly If the posi tion pins are too tight or loose repeat STEP 15 Tighten the lock bolts to a ...

Page 29: ...orque of 33 to 40 lb ft 44 to 54 Nm NOTE The lock nut installation cab be omitted for operator con venience if the ROPS is folded frequently LOCK PIN LOCK BOLT Rollover protection is provided only with proper assembly Lock pins hinge pins and position pins must be in place Correct parts may be obtained from your dealer M234A SAFETY DECALS_______________________________________________________ ...

Page 30: ...facturing Rating 2816 28HP at 2600 RPM Valve Clearance Intake and Exhaust Cold Engine 0 25mm 0 010 inch SPECIFICATIONS_______________________________________________________ IMPORTANT Valve clearance adjustment must be made when the engine is not running and is cold Engine Lubrication System Oil Pressure 2816 392kPa 57 PSI at 2500 Engine RPM with 10 W 30 Oil at 90 o C 194 o F Fuel System Fuel Inje...

Page 31: ...pe Air Cleaning System POWER TRAIN Tractor Brakes Type Wet Disk Plate Type Operation Mechanical Parking Brakes Hand Operating Lock Type SPECIFICATIONS_______________________________________________________ Type Hydrostatic Drive Hydrostatic Transmission with Three Ranges of Selective Sliding Gears Gear Selection Hydrostatic Drive 3 Speed ranges in Forward and Reverse with Variable Speeds Shift Con...

Page 32: ...xle Spiral Bevel Gear Type Differential with Bevel Gear Type Reductions Differential Lock Type Hydrostatic Drive Controlled by Pedal on the LH Step and Mechanically Actuated Steering Type of Steering Hydrostatic Type Hitch System Type Three Point Category I Type Control Position Control Type Valve Three Positions Lift Hold and lower Lifting Capacity at 24 behind Lift Point Per ASAE S349 1 750 kg 1...

Page 33: ...At the rear of transmission Rotation Clockwise from rear of tractor Shaft Size 34 9 mm 1 375 Inch Diameter 6 Splines Speed 540 RPM at 2376 Engine RPM Hydraulic System Hydraulic Pump Type Front Mounted Engine Driven Pres sure Loading Gear Type Capacity Pump for Three Point Hitch 29 6l min 7 8 GPM at 2600 Engine RPM Pump for Power Steering 13 4l min 3 5 GPM at 2600 Engine RPM Maximum System Pressure...

Page 34: ...end of tire HEIGHT To Top of Rops WHEELBASE GROUND CLEARANCE TURNING RADIUS With brake assistance WEIGHT 2920mm 1380mm 2140mm 1650mm 330mm 2400mm 1075kg 115 0inch 54 3inch 84 3inch 65 0inch 13 0inch 94 5inch 2370 4lbs DIMENSIONS_______________________________________________________ ...

Page 35: ...The tachometer shows the engine speed in revolutions per minute RPM A symbol on the face indicates the correct Power Takeoff PTO operating speed The hourmeter shows the hours and tenths of hours that the engine has operated at an average RPM Yellow line A shows the 540 rpm of the Rear PTO speed Yellow line B shows the 2000 rpm of the MID PTO speed ...

Page 36: ...rea If the pointer still stays in the red area after three to five minutes stop the engine immediately and check for the cause Yellow area Green area Red area 3 FUEL GAUGE The meter shows how much fuel is in the tank Fuel level is shown by three positions Fuel is needed Fuel tank is half filled with fuel Fuel tank is full NOTE The pointer can be in any position when the starter key switch is in th...

Page 37: ... illuminates during operation stop the engine and check for the cause 8 HIGH BEAM INDICATOR This signal indicates the head lamp high beam is ON or OFF The INDICATOR illumi nates when the head lamp is on high beam position 7 ENGINE OIL PRESSURE INDICATOR The engine oil pressure indicator indicates low engine oil pressure If the engine oil pressure drops below its normal pressure the engine oil pres...

Page 38: ... Do not keep the starter key switch in the ON position for a long period of time when the engine is not operating 1 STARTER KEY SWITCH The starter key switch can be removed with the switch in the OFF position Four position switch as follows Engine and all lamps except the turn signal and flasher lamps are turned off First position clockwise from OFF In this position Engine not running energizes th...

Page 39: ...mp and rear red lamp Second position clockwise illumi nates headlamps instrument panel and rear red lamp Use dimmer switch to dim or brighten the headlamps 4 DIMMER SWITCH Move the dimmer switch to dim or brighten the head lamps when lamp switch is in second position Move the switch up to brighten the head lamps Move the switch down to dim the head lamps 5 FLASHER CONTROL BUTTON To flash the Flash...

Page 40: ...actor to the RIGHT move the turn signal switch up To indicate that you are going to turn the tractor to the LEFT move the turn signal switch down Center position is OFF 7 HORN BUTTON OPTIONAL Press the button to energize the horn INSTRUMENTS CONTROLS_____________________________________________ ...

Page 41: ...R DRIVE ONLY Use this pedal when operating the tractor on the road Push the pedal down to increase engine speed NOTE The engine speed control level must be set to give the slowest engine speed when the throttle pedal is used 31 INSTRUMENTS CONTROLS_____________________________________________ ...

Page 42: ... of the wheel that is slowed or stopped 4 BRAKE PEDAL LOCK The brake pedal lock is located at the brake pedal arms and is used to lock the two brake pedals together so that both brakes are applied 2 SPEED RATIO CONTROL PEDAL HYDROSTATIC DRIVE ONLY The control pedal is spring loaded to the center or neutral position Push down on the front of the pedal to increase forward speed Push down on the rear...

Page 43: ... tractor during stationary power takeoff work or when the tractor is parked To en gage the park brake lock the brake pedals together push down on the brake pedals and move the park brake lever downward Push the brake pedal down to release the park brake INSTRUMENTS CONTROLS_____________________________________________ ...

Page 44: ...ompletely released Transmission and PTO engaged 2 Pedal completely depressed Transmission and PTO disengaged 8 CLUTCH LOCK LATCH For long term storage lock the clutch pedal in the disengaged position This will prevent the clutch disc from sticking to the engine flywheel 6 SPEED LOCK LEVER To keep a constant forward travel sp eed move the lever fully upward while holding the speed ratio control ped...

Page 45: ...16 Series Model 2816 HST 35 Hydrostatic Drive INSTRUMENTS CONTROLS_____________________________________________ ...

Page 46: ...EVER Move the range shift lever forward to place the transmission in L range Move the lever to the rear ward to place the trans mission in M or H range The center position be tween M and L or H and M places the transmission in N NOTE Be sure the range shift lever is In N Engine start slot when starting the engine 3 MID PTO CONTROL LEVER IF EQUIPPED Move the lever forward to engage the MID PTO Move...

Page 47: ...ROL LEVER Use this lever to control the position of the hitch Move the lever forward to lower the hitch to the required depth Move the lever to the rear to raise the hitch to the required height INSTRUMENTS CONTROLS_____________________________________________ ...

Page 48: ... stop the draft control move the lever fully forward See Operating with Draft Control in this manual for more information 6 REMOTE HYDRAULIC CONTROL LEVER WITH FLOAT POSITION IF EQUIPPED A double acting remote control valve is available for your tractor The remote hydraulic control lever which operates the remote control valve is located on the RH side fender See Remote Hydraulic Control in this m...

Page 49: ...IFFERENTIAL LOCK PEDAL Push the pedal down to engage the differential lock A spring inside the differential lock will push it out of engagement when pedal is released HYDROSTATIC DRIVE INSTRUMENTS CONTROLS_____________________________________________ ...

Page 50: ...be pushed down to operate the MFD lever 3 HYDRAULIC FLOW CONTROL KNOB Use the hydraulic flow control knob to adjust the hitch lowering speed Adjust the lowering speed to provide smooth operation of the hitch with the implement being used Turn the knob fully clockwise to lock the hitch in position See Hitch Lowering Speed Adjustment in this manual for more in formation Do not drive on roads or at h...

Page 51: ...ush the seat rearward to make sure that the lock is engaged STEERING COLUMN TILT The steering wheel angle can be adjusted in three positions by the lever located under the steering column To adjust the position of the steering wheel use following procedure 1 Move the lever fully downward to disengage the latch from the column 2 Move the steering wheel rearward or forward to the required position t...

Page 52: ... in the transmission 4 Check the tractor fuel tank is filled with clean fuel that has the specifications given in this manual NOTE Clean around the fuel tank cap before you remove the cap 5 Check the fuel system cooling system and engine oil pan for leaks 6 Check the fan belt is adjusted correctly 7 Remove any water or sediment from the fuel filter cup 8 Check the air pressure of the tires 9 Make ...

Page 53: ... the torque give in the Wheel Mounting Torques in this manual FRONT WHEEL BOLTS After the first 10 hours of operation check the front wheel bolts Tighten the bolts to the torques shown in the Wheel Mounting Torques in this manual FRONT FRAME BOLTS After the first 10 hours of operation check the front frame bolts Tighten the bolts to the torque shown below Front Frame Mounting Torques Side M12x35 8...

Page 54: ...137 STEP 1 Engine can start with transmission in gear when neutral or safety start switch is by passed 1 Do not connect across terminals on starter 2 Attach a booster battery by connecting the positive terminal of the booster battery to the positive terminal provided or to the po sitive terminal of the machine battery Connect the negative ter minal of the booster battery to the negative terminal p...

Page 55: ...imately 1 to 3 seconds Put the range shift lever in the N Engine start slot Put the REAR PTO and MID PTO control levers in the OFF Engine start slot STEP 3 STEP 5 Put the engine speed control lever at the low idle position STEP 4 STOP STEP 2 OFF POSITION N SLOTS HEAT OPERATING INSTRUCTIONS _______________________________________________ ...

Page 56: ...r the engine starts stop the engine and check the oil level in the crankcase Add oil if necessary Start the engine if the indicator is still on do not operate the engine Operating the engine without oil pressure will damage engine bearings and other engine parts See your dealer IMPORTANT 1 If high idle position is used for starting adjust the engine speed control lever to obtain about 1500 RPM as ...

Page 57: ...he tractor is transported on a truck or rail car It can also happen if the transmission is drained or if the tractor sits still for very long perIods If any of these have happened start the tractor as follows 1 Put the range shift control lever into the N Engine start slot and release the speed lock lever to permit the speed ratio control pedal to return to N Neutral position 2 Lock the brake peda...

Page 58: ...me This will allow the engine temperature to decrease gradually Put the REAR PTO control lever MID PTO control lever and the range shift lever in the OFF or N neutral position Move the engine speed control lever to run engine at idle speed for three to five minutes to decrease the temperature of engine Turn the key switch to OFF posi tion Remove the key OPERATING INSTRUCTIONS _____________________...

Page 59: ...below 0o C 32o F See your Dealer 7 STOPPING THE ENGINE Run the engine at idle speed for a short period of time to permit the engine temperature to decrease before stopping 8 CONDENSATION IN FUEL TANK To prevent condensation in the fuel tank and water entering the fuel system fill the fuel tank after each operating day 9 FUEL FILTER CUP During cold ambient temperatures make sure you remove water fr...

Page 60: ...ANSMISSION A To heat the transmission fluid to operating temperature run the engine at 1500 RPM for approximately five minutes IMPORTANT Operating the tractor with cold transmission fluid can cause rough tractor operation with possible injury to the operator 2 KEEP ENGINE AT CORRECT OPERATING TEMPERATURE A Never run the engine below 1500 RPM B Put a cover in front of the grille to control the amou...

Page 61: ...w these rules 1 Hold the tractor with tie downs and block the wheels 2 Hydrostatic Drive Move the Speed Lock lever to OFF position and put the range shift lever in the L position 3 Lock the brake pedals together push the brake pedals down and move the park brake lever up to engage the park brake Make sure that the weight of a trailed vehicle that is not equipped with brakes NEVER EXCEEDS the weigh...

Page 62: ...r To shift from reverse to forward or from forward to reverse move the speed ratio control pedal without disengaging the clutch SPEED RATIO CONTROL PEDAL FORWARD SPEED RATIO CONTROL PEDAL REVERSE RANGE SHIFT LEVER IMPORTANT Before selecting a new range stop the tractor and push the clutch pedal Do not change range when the tractor is moving Travel speed should be such that complete control and mac...

Page 63: ...ial lock IMPORTANT When you engage or disengage the differential lock the front wheels must be in the straight forward position Before turning the tractor disengage the differential lock TO DISENGAGE THE DIFFERENTIAL LOCK The differential lock will disengage when the differential lock pedal is released If the differential lock does not disengage easily push down on either brake pedal instantaneous...

Page 64: ...arting the engine and when the PTO is not being used 3 Release the clutch pedal slowly The following table shows the required engine speed to get the required Rear PTO output shaft speed PTO Output Required Shaft Speed Engine Speed 540 RPM 2356 RPM PTO driven machinery can cause serious injury or death usually due to wrapped clothing When required by the job to be in the drive shaft area stay clea...

Page 65: ...hat is rotating and then engage the differential lock IMPORTANT When you engage or disengage the differential lock the front wheels must be in the straight forward position Before turning the tractor disengage the differential lock TO DISENGAGE THE DIFFERENTIAL LOCK The differential lock will disengage when the differential lock pedal is released If the differential lock does not disengage easily ...

Page 66: ...PM with a 34 9 mm 1 3 8 inch diameter 6 spline output shaft ENGAGE THE REAR PTO AS FOLLOWS 1 Push the clutch pedal fully 2 Move the PTO control lever forward or rearward 3 Release the clutch pedal slow ly DISENGAGE THE REAR PTO AS FOLLOWS 1 Push the clutch pedal fully 2 Move the PTO control lever to the OFF Engine Start slot NOTE Keep the PTO control lever in the OFF Engine Start slot when startin...

Page 67: ...fully 2 Move the Mid PTO control lever forward 3 Release the clutch pedal slow ly DISENGAGE THE MID PTO AS FOLLOWS 1 Push the clutch pedal fully 2 Move the Mid PTO control lever to the OFF Engine Start slot MID PTO Output Shaft Speed Required Engine Speed 2000 RPM 2632 RPM NOTE Keep the Mid PTO control lever in the OFF Engine Start slot when starting the en gine and when the PTO is not being used ...

Page 68: ...__ Whenever a PTO driven machine is in operation the PTO guard must be in place for most operations to prevent injury to the operator or bystanders Where attachments such as pumps are installed on the PTO shaft especially if the tractor PTO guard is moved upward or re moved extended shielding equivalent to the PTO guard must be in stalled with the attachment Install the PTO guard to its original p...

Page 69: ...plement driveline 2 Connect the implement hitch to the tractor drawbar before connecting the implement driveline to the PTO 3 Connect the implement driveline to the tractor Check the driveline for correct length and for free telescopic movement The correct length is important to prevent the driveline from hitting bottom or from separating in any tractor or implement operating position IMPORTANT Fo...

Page 70: ...ity Engage the clutch smoothly avoid jerking and use the brakes cautiously to avoid jack knifing M117 The drawbar must be in the storage position when using the three point hitch DRAWBAR Your tractor is equipped with a drawbar Use the drawbar for connecting all pull behind implements STORAGE POSITION WITHOUT MID PTO STORAGE POSITION WITH MID PTO DRAWBAR OPERATING POSITION IMPLEMENT CONNECTING PIN ...

Page 71: ...gnal switch is moved downward to make a left turn the LH warning lamp will illuminate ON and OFF and the RH lamp will illuminate continuously When the turn signal switch is returned to the center position both warning lamps will illuminate ON and OFF IMPORTANT When towing an implement or wagon with the tractor the complete rear area warning system amber warning lamps rear red lamp and SMV emblem m...

Page 72: ...is turned on by the switch on the lamp The starter key switch must be in the ON position before the work lamp can be turned on IMPORTANT Do not turn on the rear work lamp while travelling on pub lic roads OPERATING INSTRUCTIONS _______________________________________________ ...

Page 73: ...METER DIMENSION A 540 1 375 In 34 9 mm 14 In 356 mm 1 Connect pull behind implements to the drawbar only 2 Use a hardened steel hitch pin to connect the imple ment to the drawbar Make sure the pin is held securely in place with a lock pin 3 When working with the drawbar raise the lower links as high as possible to prevent interference be tween the lower links and the implement 4 The drawbar provid...

Page 74: ...must have a rating greater than the gross load of the towed equipment Connect the chain to the tractor drawbar support and the towed equipment as shown in the illustration Check the adjustment of the safety chain by turning the tractor completely to the right and left Adjust the chain as necessary SAFETY CHAIN FIELD OPERATION ________________________________________________________ ...

Page 75: ...ins 22 2 mm 7 8 inch D Lower Hitch Pin Inner Shoulder Spread 682 6 mm 26 7 8 Inch THREE POINT HITCH SYSTEM The three point hitch system gives position control and draft control If equipped of implements This tractor is equipped with a category I hitch The three point hitch dimensions are shown in the following table HITCH PIN MAST HITCH PIN FIELD OPERATION _________________________________________...

Page 76: ... Lift Links 1 Connect the lift links to the tractor and to the lower links Make sure the lift links are installed on the proper Sides as shown below 2 The RH side lift link is ad justable by turnbuckle to ob tain the desired position of the hitch point Turn the turnbuckle clockwise to shorten the link or counter clockwise to lengthen the link IMPORTANT After the lift link is adjusted make sure the...

Page 77: ... undesirable or hazardous the lateral swing is adjusted by the turnbuckle on the stabilizer Turn the turnbuckle clockwise to lengthen the stabilizer or counterclockwise to shorten the stabilizer IMPORTANT After making final adjustments carefully raise the implement to make sure that there is proper clearance between the implement and tractor components NOTE Make sure the lock nut is tightened afte...

Page 78: ...tem Adjustments in this manual Disconnecting Implement from Hitch To disconnect an implement from the hitch use the following procedure NOTE Be sure the tractor and implement are on level ground 1 Stop the tractor completely and apply the park brake 2 Disengage the PTO lower the implement to the ground 3 Gear Drive Place the gear shift and range shift levers in Neutral Hydrostatic Drive Release th...

Page 79: ...stop STOP STOP LOWER RAISE HITCH CONTROL LEVER HITCH CONTROL LEVER RAISE STOP LOWER STOP The hitch control lever is used to raise or lower the implement mounted to the three point hitch To raise the hitch move the lever to the rear To lower the hitch move the lever forward Adjustable stops are provided for use whenever it is desirable to return the hitch control lever to the same operating positio...

Page 80: ... maintain a constant load through variable soil con ditions The amount of draft can be adjusted for the implement being used Slowly move the hitch control lever forward until the implement is at the needed depth To select the correct position for the draft control lever the tractor and implement must be operated in a field Lower the implement and rotate the stopper located on the top of the upper ...

Page 81: ...er either forward to go deeper or rearward for shallower depth until the desired depth is reached 7 If the drop action of the plow is too fast rotate the hydraulic flow control knob slowly until the plow reacts at the desired speed See Hitch Lowering Speed Adjustment in this manual 8 When the control levers are set for the field conditions set the stop so the hitch control lever is returned to thi...

Page 82: ...trol knob in the LOCK position Hitch Lowering Speed Adjustment To adjust the hitch lowering speed use the following procedure 1 Move the hitch control lever for ward to lower the implements 2 Turn the hydraulic flow control knob to adjust the lowering speed Turn the knob counter clockwise to increase the lower ing speed Turn the knob clock wise to decrease the speed or lock the hitch 3 After adjus...

Page 83: ...cting remote hydraulic control valve with a float position is available from your Dealer or Factory Installed If equipped the control lever is located on the right side Connect the implement hoses to the remote hydraulic couplers so that the implement lowers when the control lever is pushed forward and raises when the lever is pulled rearward Switch the hoses if the imple ment works in the opposit...

Page 84: ...hydraulic system NOTE The control lever for the remote hydraulic valve must be in the neutral for the three point hitch to operate IMPORTANT Never park a tractor with an implement in the raised position Moving the control lever forward will lower the implement even though the engine is not running If it is necessary to service the implement in the raised position use jack stands to safely block th...

Page 85: ...sition IMPORTANT Whenever the shut off plate is set at the S position never plug the inlet and outlet of the Hydraulic block Change the set position of shut off plate to 0 position if the remote attachment is not installed Failure to do so will cause damage to the hydraulic system HYDRAULIC BLOCK A hydraulic block is located on the right side of the tractor This block can provide an external hydra...

Page 86: ...vel When remote cylinders are connected to the hydraulic system cycle the control lever about three times to remove air from the cylinder and hoses With air in the system raised equipment can drop ac cidentally and cause personal injury or machine damage M133 Lower or block elevated implements and other attachments before servicing or when leaving the equipment The implement should be lowered to t...

Page 87: ...16 Series Model 2816 HST 77 MEMO ...

Page 88: ...n the tire The tire tread is making full contact with the ground which will give maximum performance Tire pressure can also be adjusted as required to satisfy the following requirements A Severe Service Tire pressure can be increased 28 kPa 4 PSI more than the maximum pressure shown in the chart for tires used in severe service Severe service includes the furrow tire in regular plowing operations ...

Page 89: ...ity shown in the tire pressure and load capacity chart is of the wheel with the tire inflated to the maximum pressure Do not exceed the maximum load capacity of the tire A tire can explode during inflation and cause serious injury or death Never increase air pressure beyond 35 PSI to seat the bead on the rim Replace a tire if it has a defect Replace a wheel rim which has cracks wear or severe rust...

Page 90: ... to a partly inflated tire use the following procedure 1 Use an air hose with a remote shutoff valve and a self locking air chuck 2 Stand behind the tread of the tire and make sure all persons are away from the side of the tire before you start to add air 3 Inflate the tire to the recommended air pressure DO NOT inflate the tire more than the recommended pressure NOTE Tires can be inflated 28 kPa ...

Page 91: ... 118 to 132 Nm 87 to 98 lb ft Rear Wheel Rim to Wheel Disc Nuts 152 to 172 Nm 112 to 127 lb ft IMPORTANT Check the wheel bolts and nuts after the first 10 hours of operation and again after every 100 hours of operation Also do this procedure any time the wheel or rim is removed TIRES WHEELS SPACING BALLAST__________________________________________ ...

Page 92: ...ont wheels are tightened with six bolts for MFD to the axle hubs Torques for wheel bolts and tie rod end nuts as follows Check the bolts to keep them tight at the intervals recommended in the Service Chart in this manual NOTE The front wheel of tires must always be assembled with the valve side out 87 to 98 LB FT 118 to 132 Nm TIRES WHEELS SPACING BALLAST__________________________________________ ...

Page 93: ... distance L1 between the chalk marks at points A 4 Move the tractor forward a distance equal to one half revolution of the front wheels 5 The chalk marks will now be at points B Measure the distance L2 between the chalk marks at points B 6 The figure of L2 minus L1 is the toe in Make sure the toe in is adjusted properly If not adjust the toe in FRONT AXLE TYPE TOE IN L2 L1 MFD 0 to 0 20 INCH 0 to ...

Page 94: ...hread and the LH side Tie Rod has a RH thread When loosening or tightening the lock nut or adjusting the Tie Rod make sure that 1 RH side Tie Rod Unlock Turn the lock nut clockwise Lock Turn the lock nut counterclockwise Lengthen Turn the Tie Rod counterclockwise Shorten Turn the Tie Rod clockwise 2 LH side Tie Rod Unlock Turn the lock nut counterclockwise Lock Turn the lock nut clockwise Lengthen...

Page 95: ...hown below are specified to provide matched ground speeds of the front and rear tires Mixing worn and new tires or tires of different diameters or loaded radii can give incorrect ground speed match When replacing tires consult your Dealer MODEL NUMBER 2816 TIRE SIZE STYLE Front 7 16 R1 Rear 11 2 24 R1 Front 25X8 50 14 R3 Rear 13 6 16 R3 Front 27X8 50 15 R4 Rear 15 19 5 R4 R 1 Agricultural tread fo...

Page 96: ...owing values The operating weight of tractor includes the weight of tractor operator ballast weight and implement Front Axle 970 kg Rear Axle 1350 kg Total 2200 kg Front End Weights OPTIONAL Front end weights can be mounted on the front end bracket of the tractor with locking bolts and nuts The weights locking bolts and nuts are available from your Dealer A maximum of six weights at 22 kg 49 Ibs e...

Page 97: ... too much ballast installed on the tractor you will see the clear shape of the tire tread in the ground which is an indication of no slippage With too little ballast the tire tread marks will not show because of the tire slippage TIRES WHEELS SPACING BALLAST__________________________________________ ...

Page 98: ...st lift the tractor hood Pull the hood latch to release the hood Remove both side covers Lift the hood and connect the Support Rod Unlock the rubber latches on top of each side cover to release the side cover STEP1 STEP3 RUBBER LATCH R H SIDE COVER STEP2 BONNET PROP ROD STEP4 LUBRICATION FILTERS FLUIDS _____________________________________________ ...

Page 99: ...ne Oil Use high Grade Diesel Oil For 15 W 40 oil Citgo Citgard 500 15W40 Exxon XD3Extra 15W40 Chevron Delo 400 15W40 Mobil Devlac 1300 15W40 Shell Rotella T 15W40 Texaco Ursa Super Plus 15W40 Citgo Transgard Tractor Hydraulic Fluids Exxon Torque Fluid 58 Chevron Chevron 1000 THF Mobil Mobil Fluid 424 Shell Donax TD Texaco TDH oil Special Use good grade grease designed for pin and bushings on agric...

Page 100: ...aining numbers are white on black Use the hourmeter along with the Lubrication Chart to service your tractor at the correct time periods Engine Hourmeter SERVICE HOUR INTERVAL Service your tractor at the intervals and locations given on the Lubrication and Service Chart When you service your tractor use only high quality lubricants RPM x 1000 ENGINE HOURMETER LUBRICATION FILTERS FLUIDS ___________...

Page 101: ...r Replace the filter with a new one See Hydrostatic Filter in this manual 3 Hydraulic filter Replace filter with a new one See Hydraulic filter in this manual 4 Front Axle Lubricant MFD Change the oil See FRONT AXLE LUBRICATION MFD in this manual 5 Radiator Core Inspect the radiator core and clean if necessary See COOLING SYSTEM in this manual 6 Hoses and Connections between Air Cleaner and Manifo...

Page 102: ...ter change 4 4 QTS 4 2 Litres 3 7 QTS Fuel tank 7 9 Gallons 30 Litres 6 6 Gallons Coolant engine and radiator 7 1 QTS 6 7 Litres 5 9 QTS coolant bottle 0 4 QTS 0 4 Litres 0 4 QTS Transmission Oil hydrostatic drive 23 2 QTS 22 Litres 19 4 QTS Front Axle MFD 4 2 QTS 4 0 Litres 3 5 QTS 92 LUBRICATION FILTERS FLUIDS _____________________________________________ ...

Page 103: ...ir Cleaner 1 10 10 Fan Belt Tension 1 10 Grill and Radiator Area 1 50 50 Tire Pressure 4 50 Fuel Tank Water Drain Plug 1 50 Engine Oil 1 100 Wheel Retaining Bolts and Nuts 100 Engine Oil Filter 1 200 Transmission Oil 1 200 Hydrostatic Filter Hydrostatic Drive 1 200 Hydraulic Filter 1 200 MFD Front Axle Lubricant 1 200 Clutch Pedal 1 200 Brake Pedal 2 200 Air Induction System 1 200 Engine Valve Cle...

Page 104: ...tic Filter Change Engine Oil Check Engine Oil Filter Change Air Cleaner Clean Engine Oil Drain Engine Oil Change Radiator and Coolant Drain Flush and Fill Coolant Recovery Reservoir Check FULL LOW 100 HRS Fluid Levels and Filters LUBRICATION MAINTENANCE CHARTS 94 1000 HRS 50 HRS 200 HRS 200 HRS Yearly 10 HRS 10 HRS 100 HRS 10 HRS 10 HRS 200 HRS 200 HRS ...

Page 105: ...nt Change MFD Lubricant Drain 200 HRS MFD Lubricant Drain MFD Lubricant Check 200 HRS 10 HRS MFD FRONT AXLE USE NLGI No 2 MULTIPURPOSE LITHIUM EP GREASE 10 HRS Tie Rod End Grease 10 HRS Front Axle Pivot Pin Grease 200 HRS Power Steering Piston End Grease ...

Page 106: ...the engine has been shut off ENGINE OIL DIPSTICK ENGINE OIL DIPSTICK ADD MARK FULL MARK NOTE Change the engine oil after the first 50 hours of operation and then use the regular change interval Change the engine oil more frequently when the operating conditions are severe such as operating under heavy load starting and stopping with frequency or operating in very high or very low ambient temperatu...

Page 107: ...6 to 43 lb ft 4 Put the correct type and amount of new oil into the engine See Engine Oil Selection in this manual for recommended oil type IMPORTANT Do not use the oil level dipstick as a guide when you fill the engine crankcase with oil Always measure the amount of oil you install 5 Start the engine Operate the engine for five minutes at 1200 rpm Check for oil leaks at the filter base and drain ...

Page 108: ...l the filter Turn the filter until the O ring comes in contact with the case surface Tighten the filter an additional 2 3 turn by hand IMPORTANT DO NOT use a filter wrench to install the oil filter When the filter is too tight you can cause dam age to the O ring and filter 5 Put new oil in the engine See En gine Oil change in this manual Engine Oil Filter Change Interval Every 200 hours See NOTE N...

Page 109: ...correct pressure can cause damage 2 A pressure cooling system de creases the loss of coolant caused by evaporation or boiling The system must have good seals at the radiator cap hoses and hose connections It is important that you stop ALL LEAKS OF ANY SIZE as soon as the leaks are found A small leak can become a large flow when pressure is increased in the cooling system While the tractor is in op...

Page 110: ...t are not approved It is possible that the rust inhibitors and ethylene glycol will not mix and work against each other to decrease corrosion protection form deposits in the cooling system and cause damage to the cooling system and the radiator Do not use a low boiling point alcohol type coolant solution The boiling point of alcohol is below the tractor minimum operating tem perature loss of coola...

Page 111: ...ater 4 Fill the cooling system with the coolant solution specified in this manual Install coolant system treatment if required See Coolant Solutions in this manual for more information 5 Check the hoses radiator pump and water manifold for leaks IMPORTANT Never drain the coolant when the engine is hot NOTE After the cooling system is completely filled run the engine for approximately five minutes ...

Page 112: ... type filter cannot be cleaned Change the filter when the engine is misfiring or a loss of power is evident It is necessary to remove the air from the system after each replacement Only a filter recommended by your Dealer should be used to be sure that it is both effective and capable of withstanding the required suction or pressure without damage to the filter element Fill the fuel tank at the en...

Page 113: ... The use of other fuels will result in loss of engine power and high fuel consumption NOTE When the temperature is very cold the use of a mixture of Number one and Number Two Diesel Fuel is permitted for a short period of time See your fuel Dealer for winter fuel requirements in your area LUBRICATION FILTERS FLUIDS _____________________________________________ ...

Page 114: ...el off the engine Start the engine to check for fuel leaks around the filter lines and fit tings NOTE If the engine does not have power with a full load after you have done the filter service and removed the air from the system see your Dealer to find and correct the cause Fuel Filter Element Replacement To replace the filter element use following procedure OPEN STEP5 STEP3 RETAINING NUT STEP2 STE...

Page 115: ... the filter cup has been cleaned 3 Any connections between the injection pump and fuel tank have been loosened or disconnected for any reason 4 The tractor has not been operated for an extended period of time 5 The fuel pump has not operated correctly NOTE If the tractor has no fuel it is possible to put fuel in the tank and start the engine without doing the air removal procedure but a small amou...

Page 116: ...its INJECTION PUMP NOZZLE M149A LUBRICATION FILTERS FLUIDS _____________________________________________ Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury To Prevent Personal Injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never...

Page 117: ...anings or yearly System Inspection Every 200 hours or yearly whichever occurs first Your tractor is equipped with a dry type air cleaner with a replaceable element IMPORTANT Service the air induction system at the given service intervals Correct maintenance will add to the life of the engine Keep all connections on the outlet hose tight Dump Valve The dust in a filter case should be dumped daily u...

Page 118: ...ll and tighten the wing bolt NOTE Never attempt to remove the element from the air cleaner while the engine is running When installing the element inspect the element gasket If the gasket or element surface is damaged replace the element immediately STEP1 STEP4 ELEMENT STEP2 STEP5 WING BOLT STEP 3 LUBRICATION FILTERS FLUIDS _____________________________________________ When servicing the air filte...

Page 119: ...to replace the element sooner if the time interval between servicing becomes short indicating the element does not respond to cleaning soot contaminated DUMP VALVE System Inspection Check the dump valve and the all hoses for cracks and wear Replace if needed All the connections on the hoses must be tight All the gaskets must be in good condition and the bolts must be drawn up tight NOTE Inspect th...

Page 120: ...k the oil level on the transmission dipstick If the oil level is below the lower line of the dipstick add the recommended oil to the transmis sion to raise the oil level to the F Full marked position TRANSMISSION HYDRAULIC LUBRICATION Service Specifications Oil Level Check Interval Daily Oil Change Interval Every 200 hours Oil Capacity Hydrostatic Drive 22 Litres 23 2 Quarts Oil Type Hydrostatic D...

Page 121: ... Filter in this manual 4 For the hydrostatic drive tractor replace hydrostatic filter See Hydrostatic Filter Hydrostatic Drive in this manual 5 Install the drain plugs with a seal washer and tighten to a torque of 39 to 44 Nm 29 to 33 lb ft 6 Add the recommended oil through the fill hole and check the oil level 7 Start the engine and check for leaks 8 Recheck the oil level after stopping the engin...

Page 122: ...ce Tighten the filter an additional 2 3 turn by hand IMPORTANT DO NOT use a filter wrench to install the hydraulic filter When the filter is too tight you can cause damage to the O ring and filter 6 Wipe around the hydraulic filter with a dry cloth 7 Change the transmission oil See Transmission Oil Change in this manual NOTE Replace the hydraulic filter after the first 50 hours of operation and ev...

Page 123: ... needs changing change the filter as follows 1 Drain the transmission oil See Transmission Oil Change in this manual 2 Remove the hydrostatic system filter by turning it counterclockwise Use a filter wrench if necessary 3 Apply clean oil to the O ring on the new filter 4 Install the new filter Turn the filter clockwise until the O ring comes in contact with the filter head surface Tighten the filt...

Page 124: ...of axle housing until the oil begins to flow out of the level plug holes FRONT AXLE LUBRICATION MFD Service Specifications Oil Change Interval Every 200 hours See NOTE Oil Capacity 4 0 Litres 4 2 Quarts Oil Type SAE 85W 140 Gear Lubricant NOTE Change the oil after the first 50 hours of operation and then every 200 hours of operation OIL LEVEL PLUG DRAIN PLUG LEVEL PLUG LEVEL PLUG GREASE NIPPLE FIL...

Page 125: ... in the bottom of the housing and the gear case drain plugs located on the bot tom of both side gear cases to drain the oil NOTE For best results drain the oil when the oil is warm 3 Install the differential and both gear case drain plugs Remove the oil level plugs located on both gear cases Add the recommended oil through the fill hole until the oil begins to flow out of the level plug holes Inst...

Page 126: ... required To clean the radiator screen put the tractor on level ground apply the park brake and stop the engine Lift and Lock the hood Lift the radiator screen STEP3 Clean the radiator screen and the surrounding area STEP4 Install the radiator screen Lower the hood RADIATOR SCREEN STEP 2 STEP 1 MAINTENANCE ADJUSTMENTS _____________________________________________ ...

Page 127: ... 16 Nm 12 lb ft NOTE Too much tension will cause alternator and water pump bearing failure and belt wear Too little tension will cause a decrease in alternator output and belt wear Rotating fan and belts Contact can injure Keep clear M150 NOTE Adjust the belt tension after the first 50 hours of operation and replace when necessary Measure the fan belt for correct tension Check to see if the belt d...

Page 128: ...nator adjusting bolt Install new fan belt and adjust the belt tension See Fan Belt Adjust ment in this manual for instruc tions Loosen the alternator pivot nut and push the alternator toward the engine to remove the belt STEP1 L H SIDE COVER STEP3 PIVOT NUT STEP 2 ADJUSTING BOLT STEP4 MAINTENANCE ADJUSTMENTS _____________________________________________ ...

Page 129: ...brake stop the engine and adjust the clutch pedal free movement as follows Push the clutch pedal down by hand to measure the amount of pedal free movement The pedal free movement must be within the specification shown above Adjust the pedal free movement as necessary with the adjusting nuts on the clutch rod To increase free movement turn the nuts in To decrease free movement turn the nuts out Tig...

Page 130: ...e park brake stop the engine and adjust the clutch pedal maximum movement as follows Push the clutch pedal down by hand to eliminate the pedal free move ment Measure the distance between the stop bolt and the clutch pedal arm The Maximum Pedal Movement must be within the specifications shown on the previous page Adjust the Maximum Pedal Move ment as necessary with the stop bolt To increase Maximum...

Page 131: ... the brake rods Brake Pedal Check and Adjustment Interval Every 200 hours or yearly Free Pedal Movement Specification 25 mm 1 inch Brake pedal free play is very important and must be checked at the recommended intervals If there is no free movement the brake shoes will wear quickly If there is too much free movement accidents may occur If there is not the same free movement between LH pedal and RH...

Page 132: ... a free play of the lift arm to be 5 to 10 mm at the tip of the lift arm by hands 7 If the insufficient free play is available move the raise stop forward and check again with the same procedure as before If raise stop setting position is incor rect the hydraulic pump might be damaged Therefore carefully adjust as below RAISE STOP SETTING POSITION RAISE STOP HITCH CONTROL LEVER 5 10 MM 0 2 0 4 in ...

Page 133: ... Watt Rear Red Lamp 8 Watt Rear Working Lamp If Equipped 23 Watt Panel Lamp 3 4 Watt Turn Indicator Lamp 2 0 Watt Indicator Lamp 2 0 Watt Fuses Glow indicator lamp 10Amp Charge indicator lamp Engine oil pressure indicator lamp 10Amp Engine Coolant Temperature Gauge Fuel Gauge Fuel Pump Head lamps Rear Red Lamp High Beam indicator lamp 15Amp Instrument Panel Lamps Turn signal lamps 15Amp Other opti...

Page 134: ... 4 When charging the tractor battery disconnect the battery cables from the battery terminals Do not use a battery charging machine for starting the tractor 5 Never operate the tractor when the battery cables are disconnected 6 When you do maintenance on the engine prevent foreign material from entering the alternator 7 If you must do welding disconnect the battery Put the welder ground cable as c...

Page 135: ...ine room If a short circuit occurs the fuse will burn out and break the circuit preventing damage to the electrical system Fuses Fuse a 10 AMP is for the glow plug indicator lamps Fuse b 15 AMP is for turn lamps Fuse d 10 AMP is for instrument panel lamps Fuse e 15 AMP is for head lamps and tail lamps Fuse f 15 AMP is for work lamps and horn 125 ELECTRICAL SYSTEM __________________________________...

Page 136: ... harness and alternator charging system from being damaged If electrical problems occur the Line fuse must be checked for continuity to determine if one of the circuits is broken see your Dealer to replace and correct Two Line fuses are installed and the circuit can be identified by color of box Red Box 50AMP Solenoid switch circuit Yellow Box 60AMP Wirling harness and alternator charging system 1...

Page 137: ...s seat IMPORTANT This is the only safe method to start the tractor engine with an external power supply Any other method of starting can cause injury or death to the operator or other persons POSITIVE TERMINAL NEGATIVE Engine can start with transmission in gear when neutral or safety start switch is by passed 1 Do not connect across terminals on starter 2 Attach a booster battery by connecting the...

Page 138: ...sh then wash with a weak solution of baking soda or ammonia Put some petroleum jelly or light grease on terminals to prevent corrosion Removal and Installation of Battery To remove the battery disconnect the battery cables and remove the battery bracket When the battery is installed make sure the cables are installed on the correct terminals This is a 12 volt negative ground electrical system and ...

Page 139: ...he battery quickly for urgent need use a current of 25 amperes for 30 minutes or less A current larger than specified will cause liquid overflow due to foaming 5 The specific gravity of electrolyte of a fully charged battery is 1 280 at 20o C 68o F NOTE 1 If using a battery charger be certain the charger is turned off before connecting to the battery 2 Charge the battery in a well ventilated area ...

Page 140: ...ce from the ground to the center of the head lamp and put this dimension on the wall in the form of a horizontal line 3 Put a second horizontal line on the wall 405mm 16 inches lower than the first line The center of the low head lamp beams must be on the second horizontal line 405 mm 16 inches below the first horizontal line Adjust the head lamps up or down as needed NOTE Some countries have diff...

Page 141: ...tank with a good grade of Number Two diesel engine fuel If this grade has not been used regularly drain the fuel and refill Run the engine for about five minutes to circulate the fuel through the injection system D Drain flush and fill the cooling system with an antifreeze mixture ratio to protect the engine to the lowest anticipated temperature or a minimum of 50 antifreeze and add cooling system...

Page 142: ...luid level E See that the battery is fully charged and that the terminal connections are clamped tightly F On hydrostatic drive tractors follow the same procedure for starting as Starting Procedure for Hydrostatic Drive Tractors after Transporting on truck or flatcar in this manual G Start the engine and let it run slowly IMPORTANT Keep the doors wide open and move the machine outside of the stora...

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