MAGUIRE Weigh Scale Blender 4088 Installation Operation & Maintenance Download Page 1

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MAGUIRE PRODUCTS INC.

Weigh Scale Blender



4088 Touch Screen Controller

MAGUIRE

WEIGH SCALE BLENDER



with the 4088 Touch Screen Controller

FLEXBUS Lite



Receiver Control System

INSTALLATION

•

OPERATION

•

MAINTENANCE

Original Instructions Manual
Revision Date: September 21, 2023

Maguire Products, Inc. 2023

Summary of Contents for Weigh Scale Blender 4088

Page 1: ... Screen Controller MAGUIRE WEIGH SCALE BLENDER with the 4088 Touch Screen Controller FLEXBUS Lite Receiver Control System INSTALLATION OPERATION MAINTENANCE Original Instructions Manual Revision Date September 21 2023 Copyright Maguire Products Inc 2023 ...

Page 2: ...2 Use this space to record information about your Maguire Weigh Scale Blenders Serial Number Date of Purchase Model Number ID IP Address Notes ...

Page 3: ...oughly these operating instructions Maguire Products Inc accepts no responsibility or liability for damage or malfunction of the equipment arising from non observance of these operating instructions Any modifications or amendments to the equipment without prior consent of the manufacturer may invalidate CE compliance of the equipment To avoid errors and to ensure trouble free operation it is essen...

Page 4: ...ng Component Settings ___________________________________________ 29 Weigh Bin Setup ______________________________________________________ 30 Mix Chamber Setup ___________________________________________________ 31 Check Out Procedure and Diagnostics____________________________________ 32 Load Cell Zero and Full Weight Calibration ________________________________ 35 Material Flow Rate Calibration...

Page 5: ..._ 89 Mix Problems_________________________________________________________ 90 Increasing Throughput _________________________________________________ 92 Normal Operating Sequence ____________________________________________ 93 Verifying Load Cell Function ____________________________________________ 95 Load Cell Zero and Full Weight Calibration ________________________________ 35 Load Cell Raw Sig...

Page 6: ...6 EC Declaration of Conformity ...

Page 7: ...als are a of Total Batch Enable Disable Material Type Outputs Page 26 To Enable a component the TYPE must be selected as REGRIND NATURAL or ADDITIVE Each TYPE is controlled differently by the MATH routines The controller must know the material TYPE to know how to dispense the setting This is IMPORTANT Be SURE you UNDERSTAND this section and Mode of Operation before operating the blender Check Out ...

Page 8: ...on Always wear safety glasses when using this equipment Maximum continuous noise level The highest continuous Noise levels recorded for this equipment was measured at 71 4 db Safety Interlock Switch The weigh bin mix chamber access door may be equipped with a Safety Interlock Switch that prevents the mix motor from running and the slide valves from opening DO NOT disable or bypass this Safety Inte...

Page 9: ...es frequently Replace Blades if a Hazard exists HAZARD SLIDE VALVES Slide valves in hoppers SLAM CLOSED without warning ALWAYS keep fingers clear of slide gate openings NEVER use your fingers to clear an obstruction NEVER use your fingers to move a sticking slide gate HAZARD ELECTRICAL Only qualified electrical technicians should make electrical connections Disconnect and lockout power supply befo...

Page 10: ...10 Blender Parts Key ...

Page 11: ... Load Cells monitor continuously the weight in the Weigh Bin 13 Load Cell Bracket Load Cell Bracket for mounting Weigh Bin onto the Load Cells 14 Safety Interlock Pneumatic and Electrical Safety interlock stops blender operating if door is opened 15 Weigh Bin Weigh Bin holds materials as materials are dispensed during a batch and weighed 16 Dump Valve Pneumatic Valve and Flap to release materials ...

Page 12: ...bolt for lifting purposes Optional Lifting Hangers are available from Maguire Products to allow lifting the blender with a strap or chain Weight and dimensions of each model is listed on page 126 Mounting the Blender The machine and all supporting equipment must be securely anchored in position prior to operational use 1A Machine Mounted For WSB MB 100 200 and 400 series models Two ways to do this...

Page 13: ...13 ...

Page 14: ...ad cell hanger to the left If bin is already in place remove any shipping materials packing tape or string 3 Hang the Color and Additive Feeders Optional a Lift side latches and fully extend slide assembly Remove the hopper Leave slide extended b Tilting the entire slide assembly motor end up insert one corner of hanger cross bar behind frame corner post c Rotate assembly into place so both ends o...

Page 15: ...0 3 60 Mix 2 0 2400 3000 110 1 60 Controller 4 0 400 3 50 N PE 4 0 240 3 60 Mix 3 2 110 1 60 Controller 4 0 480 3 60 Mix 1 6 Secure voltage supply cable per the requirements of EN 60204 1 Clause 13 4 2 7 Connect Compressed Air to the unit About 5 5 bar 80 psi is recommended for most models 4 1 bar 60 psi is recommended for Micro Blender 140R 240R and 440R Do not supply with lubricated air Air prov...

Page 16: ...d WSB 900 1800 51 7 8 1318 63 1 4 1607 56 1422 VTA Barrel Gaylord 36 914 8 203 8 203 43 1 4 1099 69 1 4 1759 57 1 4 1454 16 1 8 410 36 914 56 1422 36 914 15 381 15 381 15 381 STAND DIMENSIONS NOTE WSB 100 200 400 VTA Stand shown to scale 10 1 8 257 10 1 8 257 8 203 8 1 8 206 8 1 8 206 14 1 8 359 14 1 8 359 14 1 8 359 51 7 8 1318 39 7 8 1012 25 7 8 657 16 1 8 410 16 1 8 410 ...

Page 17: ...They also reduce the ability to provide a dampening effect on spikes and static The further the equipment is from a substantial power source the more susceptible it is to spikes The CONTROLLER and the WSB frame MUST share the same GROUND PATH This is why you MUST plug the controller into the OUTLET that is provided ON THE FRAME REMOTE SYSTEMS If you have your controller mounted in a remote locatio...

Page 18: ...odel of the blender controller to match the blender use the exact model number as listed on the red serial tag If the model is unknown or the tag is missing please contact Maguire Products Inc Blender Model Categories Batch Weight Grams Weigh Bin Dimensions DxWxH OD Load Cell Rating mm Inches Micro Blender all models 400 127x127x118 5 x 5 x 4 625 1 3Kg 140 all models 1000 238x242x270 5 437 x 9 5 x...

Page 19: ...w the password keypad screen Press 9 7 5 3 1 then press Display will show the Model Selection Screen displaying the Current Model and the model selection list Select The model series of your blender Models are divided into 8 categories Read the red serial tag attached to the blender frame Select The series sub model of your blender The Current Model will display in the upper left The New Model wil...

Page 20: ...l of the features of the earlier 6811 red display and 12 12 blue display controllers and easily installs on all existing Weigh Scale Blenders Retrofitting an earlier Maguire Weigh Scale controller requires setting the model to match the blender hardware and setting the components to match the hopper configuration Touchscreen Remote Mount Option The Weigh Scale Blender Touchscreen can be remote mou...

Page 21: ... to viewing hoppers 1 8 press this button again During operation the display will automatically toggle to show hoppers that are currently operating Weigh Bin Displays current throughput per hour current weight in weigh bin the current dispensing component hopper number and type displayed when that component is dispensing percentage completed of the cycle green area and the portion that is currentl...

Page 22: ...cles printable to USB Print Center A menu screen of print related options including Totals Parameters Alarm History Events Cycle History Diagnostics and Weigh Certification Flexbus Lite Enables the Flexbus Lite vertical loading system for control of loaders attached to this blender When enabled a Flexbus Lite loader button appears in the menu See the Flexbus Lite on page 127 Setup Login Password p...

Page 23: ... when available and then as a limited percentage of the entire mix ALL Components set to of Batch R or Mode set to of Total Batch If all components are set as of Batch R or the Mode of Operation is set to of Total Batch the percentages are entered as the exact percent for each When ALL components are of Batch R ALL settings must add up to 99 9 or 100 percent If they do not an error message will ap...

Page 24: ...o be mixed at 100 50 5 20 and 7 pounds respectively then you may wish to specify ALL components as NATURALS In this way these weights may be entered just as listed here Components will be dispensed to maintain each at the proper specified RATIO to the other components If you wish to think of all components as PERCENTAGES of THE MIX percentages that always add up to 100 then specify ALL components ...

Page 25: ...tion categories Press Modes of Operation Display will show the Modes of Operation screen Select General Mode of Operation General Modes of Operation are Blender Weigh Scale Blender WSB component blending up to 12 components Dispenser Dispense Station WSD See page 50 Totalizer Weigh Scale Totalizing with on screen accumulated totals WST Select Blend Mode of Operation Blend Modes of Operation are of...

Page 26: ... changed if a different type designation is selected Press Component Type to select the component type designation Component Type selections are Disabled Turns off a component of Batch R Regrind Percent of Batch Natural Ratios to other Naturals Additive Percent of Naturals As each component is changed the Component Type field displays the new type in green showing that the type is different previo...

Page 27: ...Regrind 300 0g 30 0 parts 2 Natural 679 6g 67 9 parts 3 Color 20 3g 2 0 parts Batch Total 1000g 100 parts Example 2 Blender WSB 100 Series with 1000g Batch Materials 30 Natural 70 Natural 3 Color Application 2nd Natural or un colored regrind is used without any Color and therefore both naturals require color Settings Natural N 30 Naturals are a ratio to each other in this case a 30 parts to 70 par...

Page 28: ... Series with 1000g Batch Materials 20 Regrind 50 Natural 30 Natural 4 Color 6 Additive Application Regrind is recycled next to the machine and therefore already has Color and Additive Color and Additive only needs to be added to the 2 Natural materials Settings Regrind R 20 Natural N 50 Ratio to hopper 3 natural 50 30 444 5 grams Natural N 30 Ratio to hopper 2 natural 50 30 266 6 grams Color A 4 C...

Page 29: ...he blender If you are not sure what component number operates what hopper or feeder see Manual Operators to confirm components Press The Keypad To enter the desired setting for the selected Component As each setting is entered the recipe overview table will highlight each changed setting in green Navigating through the recipe will also display the Original Setting below the Setting field at the to...

Page 30: ...his alarm will sound This serves to detect and report a weigh bin problem such as material leaking from the bottom of the bin Valve leak Detection When enabled if the weigh bin weight increases more than the grams value set in the WDD parameter during a cycle this alarm will sound This serves to detect and report a leaking material hopper valve End Empty Full End cycle with the weigh bin empty or ...

Page 31: ... Control See SBO parameter for more information Parameters start on page 59 Flow Control Alarm Flow Control Alarm If enabled an uncovered sensor triggers the Flow Control to close for the next batch If the sensor is not covered in x cycles 4 by default the FCA alarm is activated and the process stopped Also see Alarms on page 85 for more information Mix Motor Failure Alarm Mix Motor Failure Alarm ...

Page 32: ... TURN POWER ON The display should briefly show a power on splash screen followed by the main home screen Across the top of the home screen will display Model ID number Mode Date and Time The Home Screen displays the Main Touchscreen view which includes a summary view of the blender including all enabled components settings material types actual weight of material in the weigh bin This number shoul...

Page 33: ...s 1 2 3 and 4 are counter clockwise starting with far left corner hopper FOR WSB 200 400 900 1200 1800 2400 3000 SERIES On 2000 4000 9000 1200 and 18000 gram SIX hopper systems facing the Controller side of the blender Devices 1 2 3 4 7 and 8 are counter clockwise starting with far left corner hopper FOR WSB ALL SERIES equipped with 4088 Touchscreen controllers On the blender Controller right side...

Page 34: ...load cells check that load cell plug screws are secure If response is not sensitive or does not return to its start point check for interference around weigh bin If display says INVALID after entering the password number you pressed the wrong keys or the password number has been changed and it is no longer 22222 Call us for help If an air solenoid does not operate check the 10 amp fuse check solen...

Page 35: ... air line to the weigh bin s dump valve is connected as it would be during normal operation BE SURE The load cells and bin are not jammed in any way To test for this see that a light touch on the bin causes the display to change When the pressure is removed the display must return to exactly where it was plus or minus 1 gram If this does not happen bin is not entirely free to move Check EVERYTHING...

Page 36: ...urrent Weight Press DUMP To empty the Weigh Bin Weigh bin must be empty Press ZERO Wait while calibrating load cells Do not touch weigh bin during calibration After zero calibration has completed successfully continue below Press FULL Display will show a keypad and the message Enter your known weight in GRAMS and then press ENTER Place the known weight in the weigh bin see chart above and then pro...

Page 37: ...ld Press Component 5 or Component 6 Run until Auger Feeder is dispensing Press again to stop the feeder Press Weigh Bin This will empty the Weigh Bin Now you can CALIBRATE the material To do so Press to return to the previous screen Press Calibration Routines Press Flow Rate Calibration Display will show the currently select component and the Current Flow Rate in grams per second Press To select t...

Page 38: ... increase the metering rate of each Micro Pulse device by adjusting the cylinder airflow control valves for higher flow rate This causes more rapid movement of the cylinder ejecting more pellets per pulse The drawback is noisy operation We recommend air flow be adjusted for quiet operation but assuring full valve movement per on off cycle The approximate correct airflow adjustments are At nose of ...

Page 39: ...omponent Second and 3rd digits are the cycle count Last 3 digits are the to increase current setting by Example 110100 Regrind 1 10 cycles increase setting by 100 Current setting 25 increases to 50 RLC 00000 Regrind Level Control works with RHL First digit is the regrind component 1 9 only Last digit the to increase current setting when the sensor is covered and uncovered Example 10005 Regrind 1 i...

Page 40: ...56 grams If PRN 01020 increase Natural by 20 of 600 120 grams Color is now 4 of 1520 grams 1400 120 or 61 grams In some cases the addition of pre colored regrind tends to produce overall better coloring because of an initial more uniform dispersion of pigment In this case you may want to add LESS color to the Natural portions when Regrind is present Placing a 1 in the first digit of the PRN parame...

Page 41: ...ensor is covered The last 2 digits indicate a new setting to use if material level is BELOW the LOW sensor both High and Low sensors are uncovered In other words RHL allows the selection of a percentage that is HIGHER than normal and a percentage that is LOWER than normal NORMAL is what you put on the bottom thumbwheel switch Sensors are assumed to be covered when NO signal is returned If a sensor...

Page 42: ...ly except that the regrind setting does not jump in one step to a new setting but instead moves slowly to the new setting which acts as a limit The usage adjustment is made each cycle by the amount specified by the RLC parameter Example RHL is set to 10 and 90 percent RHL 09010 RLC last digit is set to 3 RLC 10003 The regrind setting is set to 25 percent 025 The Software logic is as follows If mat...

Page 43: ... to factory defaults Note During a firmware update it may be better to reset all settings back to factory This is because an update to the latest firmware from a much older version of firmware may have fundamental changes in the software To SAVE the configuration to the User Backup Settings Press Display will prompt for a password default 22222 Then press Press System Configuration Display will sh...

Page 44: ...2 Then press Press System Configuration Display will show the System Configuration categories Press Resets Display will show the categories of System resets User Settings Factory Access Restore Factory Defaults Firmware Update Press User Settings Display will show Restore User Settings Save User Settings Press Restore User Settings Display will prompt for confirmation to Restore user settings Pres...

Page 45: ...PES within the blender s onboard recipe database USB Recipe Tag Information Load and run a recipe from a USB flash drive TAG information links all material usage data with an Operator Number Recipe Number or Work Order number for better tracking of material usage To display the VIEW RECIPE BATCH TAG and FAST buttons these features must be enabled Enabling Specialized Operations Press Display will ...

Page 46: ...ates the blender has caught up The next cycle will then be a weighed cycle followed by the required series of fast cycles to catch up again BATCH Mode When enabled a button labeled BATCH will display on the controller main screen This option allows you to enter a Batch Target Weight of material dispense that weight and then STOP running and sound the alarm Batch Target Weight Target Batch Weight p...

Page 47: ...d component Material and Recipe names are limited to 8 characters Delete Recipe Pressing an existing recipe in the recipe database table enables the Delete Recipe button Press the Delete Recipe button to delete the selected recipe Load Recipe Pressing an existing recipe in the recipe database table enables the Load Recipe button Press Load Recipe to load the selected recipe into the blender Clear ...

Page 48: ...sh drive Blender will read the file RECP_CMD TXT and run the recipe found in this file USB Recipe file NOT found on USB flash drive Blender will stop and alarm and display the error message USB Recipe Alarm Saves the current recipe shown on the USB Recipe screen to the USB flash drive If a recipe file does not exist on the USB flash drive the current recipe on the home screen also shown on the USB...

Page 49: ...the G2 software When recipe number 1 99 is loaded from the TAG screen or communications the controller will search the internal recipe database for a matching recipe number and load the recipe When recipe number 100 65535 is loaded from the TAG screen or communications the controller will only set the recipe number The Maguire G2 Software can be used to trigger an auto download of a recipe to the ...

Page 50: ...he Dispense Count total back to zero Dispense Station Operation 1 Press the Dispense Station button to access the Dispense Station Screen 2 Set a Dispense Target Weight using the keypad pounds or kilograms depending on Setup preferences 3 Press the Alarm button to toggle between End of Dispense Alarm ON or OFF 4 Press Start on the Dispense Station screen or the Home Screen to start the Dispense Th...

Page 51: ...ebar Manual Operation Calibration Timed Operation and Recipe options including creating deleting editing and downloading recipes Press To save the changes or press the red X to cancel and exit Manual Operations Manual Operations provides manual operation of the valves augers weigh bin and mix motor blades for manual cleanout and testing procedures Press Display will prompt for a password admin def...

Page 52: ...mpt for a password admin default 22222 Then press Press System Configuration Display will show the System Configuration categories Press Preferences Display will show System Preferences categories Press Change Passwords Display will show three options Change Admin Password Change Operator Password and Enable Password Mask Select the password you wish to change Check Enable Password Mask to hide th...

Page 53: ...ware for PLCs and needed to communicate with the Maguire Weigh Scale Blender This legacy protocol is the method used by our G2 Software as well as the OPC Kepware Dimension Software and Software Toolbox The Protocol is available for free and is explained in detail in our MLAN Protocol Manual MLAN communications use the ID number and IP address to communicate over port 9999 Configuration of the ID ...

Page 54: ... enter the number into the field highlighted in green To advance to the next field touch the field you want to edit and type the desired value Or click Enable DHCP to use DHCP for IP assignment MAC address is shown for machine identification Press To save the Changes Enabling Modbus Press Display will prompt for a password default 22222 Then press Press Display will show the System Configuration c...

Page 55: ...word enabled Automated Control ON and password disabled Reads to register 40137 will indicate the STOP button has been pressed the password was entered if enabled and will also report the state of the level sensor uncovered or covered demand or no demand for material respectively When the operator has stopped the blender the STOP button becomes the START button and displays a lock symbol with a re...

Page 56: ...lout Weight Limit WDF Operation Weight Reading Difference KDF Calibration Weight Reading Difference Components Parameters per component 1 12 RD Retry Limit Allow Weight Short RP Retry Limit Allow Percent Short AL Standard Alarm Retries Before Alarm LA Lag Time Lag Time milliseconds per component TI Dispense Rate Time WT Dispense Rate Weight PO Pulsed Output Timing MI Limit Adjust Minimum Rate NC L...

Page 57: ...ation number Modbus Server enable disable Modbus TCP TCP IP Configuration Sets IP address Subnet mask gateway MLAN Serial Baud Rate Set baud rate of MLAN over serial Print Options Print Totals Prints totals to USB Flash Drive Print Alarm History Prints alarm history to USB Flash Drive Print Cycle History Prints cycle report to USB Flash Drive Print Parameters Prints parameter report to USB Flash D...

Page 58: ...ped into the following categories Control Times Vibration Control Weight Limits Components Regrind Control Mixer Control Parameters are covered on page 59 Setup is divided into two categories Blender Configuration and System Configuration Blender Configuration Includes device specific settings such as parameters component type setup operating options specialized operations specialized alarms manua...

Page 59: ...ams xxxxx 00010 10 grams PERCENTS are expressed in tenths for settings 0xxx x and full percent for other percentage references 00xxx Navigating Parameters Parameters are accessible from Setup Parameters are grouped into the following categories Control Times MDI MLAN Delay Interval milliseconds DLY Delay Cycle Start milliseconds DTI Weigh Bin Max Empty seconds STL Settle Time Before Weight Reading...

Page 60: ... X will exit the sequence at any time The purpose of each parameter is explained in detail in the following section Navigating and Making Changes to Parameters Press Display will prompt for a password default 22222 Then press Press Blender Configuration Display will show the Device Configuration categories Press Parameters Display will show the categories of Parameters Parameters are divided into ...

Page 61: ...y for extremely light or heavy material Default values are based on average material volume Light weight material may exceed weigh bin volume and may require lowering FUL value Lowering FUL decreases throughput MAX 30000 Maximum BIN WEIGHT weight the software will target grams FUL is the target weight that is blended each cycle Change only for extremely fluffy or very heavy material MAX prevents o...

Page 62: ... none This parameter only works under Mode of Operation of Natural PAR 00000 Percent of Additive to Regrind 1st digit is the Regrind component 2nd digit is the Additive component Last 3 digits are percent in tenths Example 15050 Regrind 1 Additive 5 5 KDF Acceptable variation between readings for a valid weight grams KDF is used only during load cell calibration See WDF for normal operation Variat...

Page 63: ...e calculated This adds some color or additive to your regrind ROV 00000 REGRIND OVERRIDE ROV is for closed loop fully automatic reprocessing of regrind scrap This parameter will detect when more regrind is being produced than consumed and override the current setting to use a higher amount This helps prevent material backing up in your grinder RHL 00000 REGRIND LEVELS HI LOW RHL has effect only if...

Page 64: ...TERVAL MINUTE interval between automatic print of TOTALS This parameter will cause your system to PRINT MATERIAL TOTALS automatically A USB Flash Drive must be connected This parameter is located under Options Special Functions Print Options Print Diagnostics LCL LCH LCF LCZ Load Cell Limits DO NOT CHANGE THESE Load Cell Limits Automatically set by model number MDI MLAN Delay Interval milliseconds...

Page 65: ...t with rate calibration routine also adjusts over time AL 00000 Last digit number of retries before ALARM 00001 to 00009 sound alarm hold process 00011 to 00019 sound alarm continue process These parameters set ALARM functions When material runs out or does not dispense fully these flags instruct the controller what to do Default settings shown are for Natural Color and Additive to alarm but not R...

Page 66: ...pper setting limit Uses the component s decimal place for the decimal location 01000 disables upper limit SL 01000 SL SETTING LOWER LIMIT Set a lower limit on the setting When enabled the setting will be held to the lower limit in the component s SL parameter Enabled is a value ranging from 00001 00999 or 00001 09999 in 4 digit mode Uses the component s decimal place for the decimal location 00000...

Page 67: ...er setpoint limits The Setpoint Limit Indicator displays as a circle with an upper and lower half using the colors white green or red The upper half is the upper limit _SE parameter and the lower half is the lower limit _SL parameter White no limit green within the limit set red outside of the limit set See page 66 for the SE and SL parameters Setpoint Limit Indicator Examples SE and SL within all...

Page 68: ...hanges to the parameters have been made and you want to save them as a default starting point to restore to the currently loaded parameters can be saved in the User Backup Settings See Backup Restore Factory Reset on page 97 If a Restore User Settings is initiated the restore will clear all data from current memory and replace it with information stored in the User Backup Settings To save the curr...

Page 69: ...ies Press Resets Display will show the categories of System resets User Settings Factory Access Restore Factory Defaults Firmware Update Press User Settings Categories will have several parameters indicated by a 3 letter acronym on the left of the screen The Components category will have 12 materials each with several controlling parameters or groups of parameters Press Restore User Settings Displ...

Page 70: ...ent with either a command code of 16 or 17 If Get Totals used command code 16 an internal flag in the controller is set indicating the totals have been collected for this cycle If Modbus is used for communication any registers read between 40014 and 40037 will count as collected totals If the Totals Alarm is enabled the blender will alarm and stop running cycles or alarm and continue because the M...

Page 71: ...ieve this higher level of accuracy The Progressive Metering function is used to turn on this function for a selected component This sets parameters which will cause the dispense to occur in several progressively smaller dispenses This results in a more accurate dispense The first dispense targets only 85 percent the default percentage of the full required amount After careful weighing each success...

Page 72: ...eeder without checking or correcting for errors Since load cell readings are ignored this flag allows operation even if the load cells become damaged Dispense times will be based entirely on the WT and TI parameters Set SCR to 00004 for Volumetric Operation always on Alternate Liquid Color Alternate Liquid Color allows automatic switch over from Liquid Color component 10 to liquid color component ...

Page 73: ...nd and additive settings are in 100ths of a percent xx xx Natural uses 4 digits with no decimal xxxx Print Center Options to print specific reports to USB including Totals Parameters Alarm History Alarms and Events Cycle History Print All reports Setup System Configuration Print Center Print Cycle Options Setup System Configuration Print Cycle Options Print Cycle Diagnostics When ON this sends a C...

Page 74: ...n Mode and 11111 for Operator Mode Menu Bar Options Allows changes to the right side menu buttons Screen Options Screen Saver options Screen Brightness Screen Calibration and On Screen Options On Screen Options is information shown across the top of the home screen including Date Time Model Number MLAN ID USB Connectivity Ethernet Connectivity Note Screen Calibration can be accessed by press and h...

Page 75: ...rts If you are using the MLAN Protocol to automatically gather data then each controller must have a unique address Valid numbers are 000 to 255 TCP IP Configuration Enable DHCP or set a static IP address subnet mask and default gateway Modbus Server Enable or disable Modbus TCP MLAN Serial Baud Rate Set the baud rate for serial communication RS 232 or RS 485 For more information on how to set com...

Page 76: ...BC_DIAG TXT or CSV or use the pre existing file New data is appended to the end of the file CBC_DIAG and does not overwrite existing data within the file Enabling Print Cycle Diagnostics Press Display will prompt for a password default 22222 Then press Press System Configuration Display will show the System Configuration categories Press Print Center Display will show System Print Options Press Pr...

Page 77: ... dispensed weight of that material and its percentage of the blend In this example Regrind dispensed 400 grams 20 of the cycle full weight Natural dispensed 1538 4 grams Additive in component 3 dispensed 61 5 grams 3 99 percent of the natural dispense The last number in this row 1999 9 is the total weight in grams of the blend It equals the sum of the components dispensed DATA LINE 2 RATE GR TIME ...

Page 78: ...ce of a problem that will also cause percentage errors Retries may indicate possible problems perhaps the hopper ran out of material or the flow rate is so erratic that the first dispense was short for no good reason Parameters _RT and _RP determine what shortage error is necessary to force a retry BAILOUT Shown in the 4th data line under the Component Setting column the BAILOUT value is the time ...

Page 79: ...IME numbers are doubled or halved to bring the GRAM number back to between 16 000 and 32 000 This serves to keep all numbers as large as possible allowing for the most accurate math but not so large as to overflow the registers Only the GRAM number changes from cycle to cycle except under the conditions noted above Check the GRAM number for a series of consecutive cycles If it remains unchanged th...

Page 80: ...e flow rate is so erratic that the first dispense was short for no good reason Parameters _RT and _RP determine what shortage error is necessary to force a retry Inconsistent loading resulting in large variations in hopper material level can cause retries Excessive vibration can also cause bad weight readings which can cause unwarranted retries If the BAILOUT line is printing occasionally then vib...

Page 81: ...t Cycle History Print Parameters Print Alarm and Events and the option to Print All to USB Press Display will prompt for a password default 22222 Then press Press System Configuration Display will show the System Configuration categories Press Diagnostics Display will show System Diagnostics Options Press System Print Options Display will show System Print Options Print Totals Print Alarm History ...

Page 82: ...ification file Press Display will show Print Center options Press Weight Certification Display will show the WSB Weigh Certification screen Press Go to Zero and Full Weight Calibration to perform a Zero and Full Weigh Calibration prior to printing the Weigh Certification document Recommended Follow on screen prompts Also see Load Cell Calibration on page 35 After calibration continue below Or Pres...

Page 83: ...UNDS or KILOS depending on your selection of weight unit A line is printed for each active component Each line shows component number type setting grand and current totals The GRAND totals will continue to grow until they are intentionally cleared The CURRENT totals are since the last time totals were printed The date and times are given for LAST CLEARED and for LAST PRINTED The percentages given ...

Page 84: ...ge 6 Read the section on VERIFYING LOAD CELL function to be sure that the load cells are operating correctly 7 For difficult problems we can provide the most help if we have a printout of the PARAMETER table and a digital printout the Cycle History Print Cycle History under Print Center 8 Try a Factory Reset Turn power off Print the PARAMETER Table Press Display will prompt for a password default ...

Page 85: ...llowable weight in the weigh bin MAX parameter and cycle was aborted The Maximum Weight Alarm is enabled under Setup Blender Configuration Specialized Alarms Maximum Weight Exceeded Alarm ON OFF Also See MAX parameter Solution This alarm is typically caused by an unexpected increase in material flow such as valve getting stuck open or a sudden flow increase due to a material blockage opening up Ty...

Page 86: ...s enter 001 to 499 in the first three digits Percent enter the number 5 in the first digit When percent is enabled the 2nd and 3rd digits are the percent 01 99 In the first digit of the _AL parameter 6 9 are invalid digits Solution Determine cause of over dispense WAIT FOR RECIPE ALARM ALARM CODE 21 Problem Recipe Request option did not receive a recipe within the 2 minute timeout period When enab...

Page 87: ...rial jam in mix chamber check for mix blade obstructions Clear mix chamber and Mix Motor operation using Manual Operations Check thermal overload fuse on larger blender model 900 and higher or Mix Motor Fuse on Controller TOTALS ALARM G2F PARAMETER ALARM ALARM CODE 26 Problem Totals have not been collected by communications for previous cycle The G2F parameter is used in conjunction with the Get T...

Page 88: ...se cycle count if necessary COMPONENT VALVE LEAK DETECTION ALARM CODE 34 Problem Weigh Bin gaining weight during a cycle This alarm is triggered by a gain of more than 20 40 or 80 grams model dependent during a dispense cycle between material dispenses This serves to detect and report a component valve problem such as material leaking from a slide gate or valve See WDD parameter Weight Differentia...

Page 89: ...gh the weigh bin has filled to overflowing The weight reading is still below target full weight The weigh bin is not free to move The load cells are jammed The load cells are damaged See Verifying Load Cell Function on page 95 4 The system operates but always needs MANY RETRIES to complete a dispense and never seems to learn the proper dispense rate Vibration is causing frequent bailouts causing l...

Page 90: ...hen the process is not running at full blender capacity A smaller batch size while reducing throughput rate will help prevent the mix blades being covered during mix time Be sure level sensor is mounted in its lowest position and increase sensitivity as much as possible Both serve to keep a batch from being dispensed so early as to cover the mix blades On units without flow control valves FCA incr...

Page 91: ...f different bulk densities Maintain high air velocity to minimize this Models WSB MB series units use an air drive for the mix blade instead of an electric motor If you are having mix problems with air drives be sure the blades moves a full 270 degrees 3 4 turn with each sweep If they do not try the following Increase the air pressure If the gauge pressure drops more then 5 pounds during operation...

Page 92: ... out of material for a few seconds while the Weigh Scale blender is making a new batch The END FULL function will also correct this Here when the sensor is uncovered a completed batch is immediately available to help refill the mix chamber providing a larger reserve to the process 3 Increase the FUL parameter This sets the batch size Larger batches increase throughput Depending on the bulk density...

Page 93: ...ee Verifying Load Cell Function on page 95 If the ALARM flashes If the initial TARE weight is above or below a certain grams value set in the TL and TH parameters the Alarm will active with the Alarm message Tare Low or Tare High and the unit will not operate Go to Verifying Load Cell Function on page 95 The DISPENSE sequence begins If initial tare weight is within limits between TL TH the blender...

Page 94: ...he component that is causing the alarm will continue to retry the dispense To continue with the dispense sequence the requirements of the dispense must be satisfied or the dispense aborted with the Abort button WEIGH BIN dump After all dispenses the weigh bin is emptied by the final dump of the weigh bin into the mixing chamber The dump valve remains open for four seconds DTI parameter SENSOR cove...

Page 95: ...s empty weight reading is tared at the start of a cycle The empty weight readings should be consistently within 1 or 2 grams of each other The addition of several pellets to the weigh bin should result in a change in the readout 1 gram is about 40 pellets Most load cell problems are caused by interference to the movement of the load cell The load cell must be free to respond to the weight of a sin...

Page 96: ... This RAW COUNT number is converted to the proper gram readout based on load cell calibration information The RAW COUNT numbers are more useful in diagnosing load cell problems because they bypass the calibration math and therefore bypass any calibration errors that might have occurred A floating drifting number usually indicates the load cells are not plugged in A readout of 0 indicates an open c...

Page 97: ...n the Blender is powered off 2 Save User Settings The area in memory where User Settings are backed up into when the Save User Settings function is used If User Setting were never backed up using Save User Settings function then Factory default settings reside in this memory location If they were previously backed up User Settings can be restored into User Settings using the Restore User Settings ...

Page 98: ...ive in a folder named maguire Exit this screen and enter again to refresh the display window Highlight the version in the white panel on the left and press PROGRAM Press To proceed with the firmware update or press the red X to cancel and exit The display will show progress transferring the update from USB to the internal flash then it will show progress in verifying the update file Then the contr...

Page 99: ... manually dissipate any stored residual energy from the Pneumatic system via the Manual Operations screen using the Weigh Bin button Electrical Lockout Tagout Points Disconnect electric before performing any Cleaning Maintenance Repair If the weigh scale blender is equipped with an electrical LOTO box use the lockout tagout switch to perform the power lockout tagout On 110v blenders unplug the 110...

Page 100: ...the Weigh Bin air line and lift the Weigh Bin off of the weigh bin hangers and out of the blender Inspect and clean Also see maintenance next section 5 Remove the Mix Blades and Mix Chamber Micro Blender Mix Blade is attached to the Door and removes as one assembly 900 1200 1800 Mix Blade and Mix Chamber removes as one unit 2400 3000 Mix Blades are non removeable Inspect and Clean Mix Blades and M...

Page 101: ...turns ON 3 Turn the adjustment screw counter clockwise until the LED turns OFF 4 Continue turning for one full revolution after the LED turns off 5 When material is present in front of the sensor the LED should turn on 6 Additional adjustments may be necessary as a result of material dust or static Sensor position on 200 and 400 series models only The sensor should protrude into the mix chamber ab...

Page 102: ...ves Slide valves must open and close freely quickly and completely to maintain accuracy If slide valves jam slightly or do not move freely performance will be affected Test movement during LOTO without air pressure Check for wear on the slide valve guide rods Check cylinder clevis adjustment for correct closing of the valve A valve should close just enough to block the hole but no further Check th...

Page 103: ...d gray pin E component 4 air solenoid purple pin M flow control air solenoid yellow pin F component 7 air solenoid red comp 5 comp 6 strobe and beeper opt alarm relay output mix motor outlet panel side pin G comp 8 external SS relay wt red pin H comp 9 external SS relay wt yellow pin J comp 10 external SS relay wt green pin K comp 11 external SS relay wt blue pin L alarm pin N common line all outp...

Page 104: ...104 Technical Drawings ...

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Page 116: ...116 FCA INSTALLATION DIAGRAM ...

Page 117: ...117 WSB 4088 IO wiring diagram 120V ...

Page 118: ...118 D WSB E0001 Electrical Diagram WSB Export Single Phase ...

Page 119: ...119 D WSB E0002 Electrical Diagram WSB Export 3 Phase ...

Page 120: ...120 D WSB E0003 Electrical Diagram WSB Export 1800 3 Phase ...

Page 121: ...121 D WSB E0004 Electrical Diagram WSB Export Maxibatch ...

Page 122: ...122 WSB Single Phase Motor Safety Circuit WSB 3 Phase Motor Safety Circuit WSB 18 3 Phase Motor Safety Circuit ...

Page 123: ...123 D WSB P0001 Pneumatic Diagram WSB with Non Removable Hoppers ...

Page 124: ...124 D WSB P0002 Pneumatic Diagram WSB with Removable Hoppers ...

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Page 126: ... mm 350lb 159kg WSB 442 41 5x28x51 5 in 1054x711x1308 mm 390lb 177kg WSB 444 41 5x28x51 5 in 1054x711x1308 mm 470lb 214kg WSB 440R 41 5x28x51 5 in 1054x711x1308 mm 345lb 157kg WSB 460 41 5x28x51 5 in 1054x711x1308 mm 355lb 161kg WSB 940 46 5x28 5x60 in 1181x724x1524 mm 420lb 191kg WSB 941 46 5x28 5x60 in 1181x724x1524 mm 460lb 209kg WSB 942 46 5x28 5x60 in 1181x724x1524 mm 500lb 227kg WSB 944 46 5...

Page 127: ...__________ 128 Flexbus Setup and Configuration ______________ 128 Flexbus Pump Assignment ____________________ 131 Receiver Assignment _________________________ 133 Receiver Configuration _______________________ 134 Pump Configuration __________________________ 136 Removing Receivers or Pumps _________________ 139 Flexbus System Setup Options ________________ 140 Receiver Configuration Save Restor...

Page 128: ...ation and numeric assignment of each Flexbus pump and receiver is setup within the Flexbus Lite through the order that the receiver is turned on and discovered during the Pump Assignment routine and the Receiver Assignment routine setup processes Once the initial setup has been completed Flexbus Lite will retain the setup and identification of the pump and each receiver indefinitely After the init...

Page 129: ...he Maguire Weigh Scale Blender Press Display will prompt for a password default 22222 Then press Press System Configuration Display will show the System Configuration categories Press Preferences Display will show preferences categories Press Flexbus Lite Display will show the Flexbus Lite Options screen Press Enabled Flexbus will be enabled displaying Flexbus menu button Press To save and exit or...

Page 130: ...lt password is 22222 Press to confirm password This enters the Setup screen This screen contains several setup specific options Pump and Receivers Setup Buttons Pressing PUMP or RECEIVERS enters Setup for those devices Navigation Menu Returns to Home screen Display Pump Event Log and Alarm History Switch to WSB Home Screen Setup password protected Flexbus Lite System Setup Options Note Pump must b...

Page 131: ...s several setup specific options To setup Pumps PRESS Press the large Pumps button on the far left of the screen This enters the PUMP assignment screen This gray screen contains any previously assigned pumps For first time setup this screen is probably blank and no pumps have been assigned At this time turn on your Flexbus Lite Pump to assign With a single pump that pump will appear on the screen ...

Page 132: ... you can go straight to setting up Receivers without re entering the password PRESS To enter the Receivers assignment screen See Next Page for Receivers Assignment instructions Otherwise to exit SETUP PRESS To exit the Setup screen ...

Page 133: ... no Receivers have been assigned Turn on your Flexbus Receivers in the order that you want then to be assigned Your receivers will appear on the screen and be numbered in the order that they were turned on If necessary pressing each receiver icon will allow you to re assign the ID number to a different unassigned number Pump symbol in the pump panel to toggle the Pump online or offline PRESS To re...

Page 134: ... and allows the receiver to be turned OFF or ON The receiver symbol can display the following states Pressing the Receiver symbol toggles receiver OFF or ON This symbol indicates that the receiver is turned off and will not run This symbol indicates that the controller has lost communication with the receiver The receiver will not run in this state Receiver Configuration Fields Blowback Blowback i...

Page 135: ...p Time will increase the number of pulses Purge Time The time in seconds that the purge valve will open to purge the convey line Purge time follows Load time LEVEL SENSOR Level Sensor Enables the use of an upper level sensor connected in series with the demand signal See Receiver Wiring Diagram Priority Sets the order of importance of the receivers Setting a receiver to level 1 sets to the highest...

Page 136: ...g a pump in this overview screen will open the Pump s Configuration screen The pump that you are configuring is identified by the pump s ID label on the pump s image on this screen You can select another pump by using the pump navigation arrows at the bottom center of this screen Pump Overview Screen Pump Configuration Screen ...

Page 137: ...the pump to be turned OFF or ON The pump symbol can display the following states Pressing the pump symbol toggles the pump OFF or ON Message will display PUMP OFF This symbol indicates that the pump has lost communication The pump will not run in this state Message will display PUMP LOST COM ...

Page 138: ...ult Time Interval is 5 1 400ms IDLE TIME The time in minutes that the pump runs after the last convey request before shutting off BYPASS The time delay in 10ths of seconds 0 50 zero seconds to 5 seconds before the Bypass valve opens after all receivers are satisfied PURGE RATIO The of time split between two purge valves Used to clear material that overshoots the receiver PUMP Selects between pump ...

Page 139: ...ers A device must be turned off or communication must be disconnected to remove the device When a device is turned off or communication to the device is disconnected the loader or pump icon will show a red X over it The red X enables the option for the device to be removed by pressing the device PRESS To remove the receiver A prompt to remove the receiver will be shown PRESS To return to the Setup...

Page 140: ...port Press this Update button Press the green check to start the update The firmware update will be copied from the flash drive to the Pumps and Receivers that require the update up to date firmware will not be changed When the copy has completed you will be prompted to toggle power off on Updates to devices are logged in the Alarm Event log Change Passwords Set the Operator password and the Admin...

Page 141: ...tion Switch the WSB Home Screen Setup Enters password protected setup screens Receivers Setup of all Receivers Pump Setup of Pump Live Status Panel In the Live Status Panel the receivers will display their current status See the next page for a description of each live receiver status symbol Pressing any of the receiver symbols in the Live Status Panel will display the Receiver Configuration scree...

Page 142: ...r is off or a disconnected communication wire Receiver is inactive Receiver is alarming Virgin material filling receiver Regrind material filling receiver Demand for material Material discharging Virgin material only purging Regrind material only purging Proportioned material purging Blowback active Cleaning receiver s air filter ...

Page 143: ...143 Flexbus Lite Wiring Diagrams ...

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Page 146: ...146 Flexbus Lite Component Map ...

Page 147: ...s your requirements We CAN NOT be responsible for losses due to product that is blended incorrectly even when due to equipment malfunction or design incorrect for your requirements and or for any consequential losses due to our equipment not blending to your requirements We will only be responsible to correct repair replace or accept return for full refund if our equipment fails to perform as desi...

Page 148: ...nsylvania PREPAID Please note that we always strive to satisfy our customers in whatever manner is deemed most expedient to overcome any problems they may have in connection with our equipment EXCLUDED ITEMS LOAD CELLS on our WEIGH SCALE BLENDER are covered as long as they have not been damaged from improper handling MB 100 and 200 series units use load cells rated for 6 6 pounds 3KG maximum load ...

Page 149: ...ail info maguire com Web www maguire com Maguire Europe Tame Park Tamworth Staffordshire B775DY UK Tel 44 1827 265 850 Fax 44 1827 265 855 Email info maguire europe com Maguire Products Asia PTE LTD Main Office 15 Changi North Street 1 01 15 I Lofts Singapore 498765 Tel 65 6848 7117 Fax 65 6542 8577 E mail magasia maguire products com sg ...

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MAGUIRE Weigh Scale Blender 4088, Installation Operation & Maintenance

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