iii
Table of Contents
SAFETY PRECAUTIONS ......................................................................................................................... i
REVISIONS TO THIS MANUAL ............................................................................................................... ii
REVISION DATE ................................................................................................................................................................. ii
TABLE OF REVISIONS ...................................................................................................................................................... ii
TABLE OF CONTENTS ......................................................................................................................... iii
TABLE OF FIGURES .......................................................................................................................................................... v
PREFACE ............................................................................................................................................... vi
PURPOSE OF THIS MANUAL .......................................................................................................................................... vi
WHO SHOULD USE THIS MANUAL ............................................................................................................................... vi
MANUAL ORGANIZATION .............................................................................................................................................. vi
CONVENTIONS USED IN THIS MANUAL ................................................................................................................... vii
1. INTRODUCTION ................................................................................................................................ 1
1.1 UNPACKING YOUR 6400 TORQUE TRANSDUCER DISPLAY .............................................................................. 1
1.2 FEATURES OF THE 6400 TORQUE TRANSDUCER DISPLAY .............................................................................. 1
1.3 DATA SHEET ................................................................................................................................................................ 3
2. CONTROLS ........................................................................................................................................ 5
2.1 FRONT PANEL ............................................................................................................................................................. 5
2.2 FRONT PANEL CONTROLS AND BUTTONS .......................................................................................................... 5
2.2.1
Enabling Secondary Functions ........................................................................................................................ 5
2.2.2
Using Front Panel Controls and Buttons ......................................................................................................... 6
2.3 VACUUM FLUORESCENT DISPLAY (VFD) ............................................................................................................ 7
2.3.1
Contrast Settings .............................................................................................................................................. 7
2.4 REAR PANEL ............................................................................................................................................................... 8
2.5 REAR PANEL INPUTS AND OUTPUTS .................................................................................................................... 8
3. INSTALLATION/CONFIGURATION ................................................................................................. 10
3.1 POWERING UP THE 6400 ......................................................................................................................................... 10
3.1.1
Setting Unit for Line Voltage ......................................................................................................................... 10
3.1.2
Self-Test ......................................................................................................................................................... 10
3.1.3
Main Menu .................................................................................................................................................... 12
4. MANUALLY CONTROLLED OPERATION ....................................................................................... 13
4.1 SETTING DESIRED OPERATING PARAMETERS ................................................................................................. 13
4.1.1
Power Units Setup ......................................................................................................................................... 13
4.1.2
Torque Units Setup ........................................................................................................................................ 13
4.1.3
System Parameter Setup ................................................................................................................................ 14
4.1.4
Auxiliary Scale Factor Setup ......................................................................................................................... 16
4.1.5
Pass/Fail Parameter Setup .............................................................................................................................. 17
4.1.6
Input/Output (I/O) Parameter Setup .............................................................................................................. 19
4.2 USING INTERNAL MEMORY .................................................................................................................................. 19
4.2.1
Storing Data Points ........................................................................................................................................ 19
4.2.2
Recalling Data Points .................................................................................................................................... 20
4.2.3
Exiting the Memory Mode ............................................................................................................................ 20
4.2.4
Clearing the Memory ..................................................................................................................................... 20
4.3. USING THE TARE FUNCTION ................................................................................................................................ 20
4.4 SYSTEM TEST ............................................................................................................................................................ 21
Page 1: ...MODEL 6400 Torque Transducer Display User s Manual Via Paolo Uccello 4 20148 Milano Tel 39 02 48 009 757 Fax 39 02 48 002 070 info dspmindustria it www dspmindustria it...
Page 2: ...result from the use of the information contained within this publication COPYRIGHT Copyright 2000 2004 Magtrol Inc All rights reserved Copying or reproduction of all or any part of the contents of thi...
Page 3: ...rely ground the 6400 Torque Transducer Display case by connecting a good earth ground at the ground stud located on the rear panel of the unit Use a number 12 AWG or larger wire 3 Check line voltage b...
Page 4: ...visions To This Manual e t a D n o i t i d E e g n a h C s n o i t c e S 4 0 0 1 6 0 B v e r n o i t i d E d r 3 m e t s y s n o i t i s i u q c a a t a d r o f s t u p t u o d e e p s d n a e u q r o...
Page 5: ...ols and Buttons 6 2 3 VACUUM FLUORESCENT DISPLAY VFD 7 2 3 1 Contrast Settings 7 2 4 REAR PANEL 8 2 5 REAR PANEL INPUTS AND OUTPUTS 8 3 INSTALLATION CONFIGURATION 10 3 1 POWERING UP THE 6400 10 3 1 1...
Page 6: ...tion Commands 27 5 6 2 Setup Commands 28 5 6 3 Calibration Commands 29 6 CALIBRATION 30 6 1 CLOSED BOX CALIBRATION 30 6 2 CALIBRATION SCHEDULE 30 6 3 BASIC CALIBRATION PROCESS 30 6 3 1 Initial Calibra...
Page 7: ...e Factor Setup Display 16 Figure 4 8 Auxiliary Scale Factor Setup Display 16 Figure 4 9 Torque Pass Fail Setup Menu 17 Figure 4 10 High Limit Setup Display 17 Figure 4 11 Low Limit Setup Display 17 Fi...
Page 8: ...its mechanical and electrical characteristics Chapter 2 CONTROLS Description of the elements located on the front and rear panels of the unit Chapter 3 INSTALLATION CONFIGURATION Provides information...
Page 9: ...THIS IS USED TO DRAW THE OPERATOR S ATTENTION TO INFORMATION DIRECTIVES PROCEDURES ETC WHICH IF IGNORED MAY RESULT IN DAMAGE BEING CAUSED TO THE MATERIAL BEING USED THE ASSOCIATED TEXT DESCRIBES THE...
Page 10: ...e speed mechanical power and direction of rotation The 6400 can be used as a basic display as an interface with Magtrol TM Software or on the production line Its features include High Quality Easy to...
Page 11: ...onvolatile memory of up to 100 data points Overload Protection Maximum power limit can be programmed to warn user of overload condition Two Standard Computer Interfaces RS 232 and IEEE 488 Additional...
Page 12: ...use with all TM TMHS and TMB Torque Transducers This easy to use device powers the transducer and utilizes high speed Digital Signal Processing DSP to display torque speed mechanical power and direct...
Page 13: ...ftware SW TM WE Transducer Software with source codes SW TM WS Torque Transducer Connector Cable 5 10 20 m ER 113 01 02 03 ENVIRONMENTAL CHARACTERISTICS Operating Temperature 18 C to 25 C Relative Hum...
Page 14: ...E R A T S T I N U R E W O P Y A L P S I D S T I N U S T I N U E U Q R O T Y A L P S I D P U T E S X U A E R O T S M E M R A E L C L L A C E R P U T E S SHIFT button enables secondary functions printe...
Page 15: ...S S T I N U E U Q R O T n e h t e s a e l e r d n a T F I H S s s e r P n o t t u b s i h t s s e r p P U e s U e r u s a e m f o t i n u d e r i s e d s t e S S N W O D d n a T s n o i t p o w e i v...
Page 16: ...menu 2 3 1 CONTRAST SETTINGS The 6400 is shipped with the Contrast programmed to the lowest setting in order to prolong display life If it is necessary to increase the Contrast for improved readabili...
Page 17: ...rear panel provides connectors and receptacles for connecting to appropriate equipment RS 232C GPIB IEEE 488 CAUTION DOUBLE POLE FUSING 16VA 50 60Hz EARTH GROUND FUSE 5 20mm 120V UL CSA 200mA 250V SB...
Page 18: ...COM 18 DAV COM 17 REN 16 D8 15 D7 14 D6 13 D5 12 SHIELD 11 ATN 10 SRQ 9 IFC 8 NDAC 7 NRFD 6 DAV 5 E01 4 D4 3 D3 2 D2 1 D1 1 4 3 2 13 14 15 16 6 5 17 18 7 19 8 11 10 9 20 21 22 23 12 24 Figure 2 6 GPIB...
Page 19: ...Find the line cord receptacle on the rear panel The line cord is a detachable NEMA Standard 3 wire 2 If changing the line voltage 1 Locate the power entry module 2 Remove the line cord 3 Insert a scr...
Page 20: ...rectangles indicating that the 6400 is downloading the program POWER AUX TORQUE SPEED Figure 3 2 Program Download Display Note If the desired results did not occur please see Chapter 7 Troubleshootin...
Page 21: ...apter 3 Installation Configuration SETUP POWER AUX TORQUE SPEED Figure 3 4 Revision Display 3 1 3 MAIN MENU When the 6400 is completely powered up and ready for use the Main Menu will appear on the di...
Page 22: ...UX TORQUE SPEED POWER UNITS SELECTION Figure 4 1 Power Units Setup Menu 3 Use UP S and DOWN T buttons until the desired unit of power is displayed 4 Press and release SHIFT to make selection and retur...
Page 23: ...FT 2 Press and release SETUP button MENU SYSTEM appears in the display 3 Press and release SHIFT The Torque Transducer Selection Menu appears in the display 4 Use UP S and DOWN T buttons until the tor...
Page 24: ...The basic system parameter setup for a custom torque transducer consists of five procedures which must be performed in the following order 1 Torque Transducer Selection 2 Encoder Setup 3 Torque Scale...
Page 25: ...ition If the power reading exceeds what was programmed an OVERLOAD WATTS message appears in the display as seen in Figure 4 4 Power Overload Display Direction Input Setup When the direction input func...
Page 26: ...he display appears as follows POWER AUX TORQUE SPEED Figure 4 9 Torque Pass Fail Setup Menu 5 Use UP S and DOWN T buttons to turn torque pass fail testing ON or OFF 6 If ON was selected press and rele...
Page 27: ...Select from a range of 0 0001 to 99999 rpm 16 Press and release SHIFT The display appears as follows POWER AUX TORQUE SPEED Figure 4 13 Auxiliary Input Pass Fail Setup Menu 17 Use UP S and DOWN T but...
Page 28: ...The display appears as follows POWER AUX TORQUE SPEED Figure 4 15 GPIB Address Setup Menu 7 Use UP S and DOWN T buttons until desired GPIB address is displayed Select from a range of 0 to 15 8 Press a...
Page 29: ...data is from memory and not real time data POWER AUX TORQUE SPEED Figure 4 19 Main Menu with Recall Function Enabled 2 Use UP S and DOWN T buttons until desired data is retrieved 4 2 3 EXITING THE ME...
Page 30: ...test the system and make sure all devices are connected and running properly To activate 1 Press and release SHIFT 2 Press and release UP Sbutton This sets the BITE line voltage to zero The torque tra...
Page 31: ...These standards help to ensure that all functions will work properly when the hardware and software are installed Note The GPIB interface is not standard on most computers An interface card and drive...
Page 32: ...he GPIB Address Setup Menu as seen in Figure 4 15 appears in the display 5 Use UP S and DOWN T buttons until desired primary address is reached range 0 to 15 6 Press and release SHIFT twice to return...
Page 33: ...TEM appears in the display 3 Press and release UP S button twice MENU I O appears in the display 4 Press SHIFT three times The RS 232 Baud Rate Setup Menu as seen in Figure 4 16 appears in the display...
Page 34: ...se dynamometer shaft rotation right X If the direction input is ON enabled under system setup a 0 will indicate counterclockwise rotation and a 1 will indicate clockwise rotation If direction input is...
Page 35: ...ata acquisition systems require the use of data termination characters The 6400 uses the GPIB standard termination characters Carriage Return CR and Line Feed LF Provide them in that order 5 5 1 1 Cod...
Page 36: ...6 s i e t a r e h t e c a f r e t n i 2 3 2 S R n a g n i s U s S L e t a r n o i t i s i u q c a a t a d w o l s t e S d n o c e s r e p s e l p m a s 8 3 8 3 t a a t a d s t u p t u o y a l p s i D...
Page 37: ...d a e R A U o t g n i l a c s t u p n i y r a i l i x u a s t e S e h t r o f r o t c a f g n i l a c s e h t s t e s d n a m m o c s i h T o t 0 s i e g n a r e h T t l o v s t i n u o t t u p n i y...
Page 38: ...t a n a l p x E T Z C o r e z e u q r o t s t e S e e S n o i t a r b i l a C 6 r e t p a h C A Z C o r e z x u a s t e S e e S n o i t a r b i l a C 6 r e t p a h C T F C n i a g e u q r o t s t e S...
Page 39: ...l internal memory and setups will be lost After re initializing reprogram the GAIN and ZERO values into memory 6 2 CALIBRATION SCHEDULE Calibrate the 6400 After any repairs are performed At least once...
Page 40: ...power OFF 2 Press and hold the LEFT W and RIGHT X buttons simultaneously while turning the instrument power ON The software revision date appears on the display POWER AUX TORQUE SPEED Figure 6 1 Softw...
Page 41: ...n to main menu Note To exit calibration mode without making any changes press the SHIFT button twice 6 3 3 AUXILIARY INPUT OFFSET AND GAIN 6 3 3 1 Computer 1 Connect the external voltage reference to...
Page 42: ...Input BNC connector 4 Apply 0 000 VDC 5 Press and release UNITS DISPLAY The display appears as follows POWER AUX TORQUE SPEED Figure 6 7 Zero Auxiliary Display 6 Press and release SHIFT The display ap...
Page 43: ...h t h c t a m o t r o t c a f e l a c s e u q r o t f o s n o i t a c i f i c e p s r e c u d s n a r t n o i t a c i n u m m o c B I P G o N e r a w d r a h r o d n a r o r r e p u t e S t l u a f k...
Page 44: ...35 APPENDICES Appendix A LabVIEW Programming Examples Shown is an example of communicating with the 6400 when writing your own software A 1 SIMPLE READ...
Page 45: ...ECTION TM 212 200 Nm OFF TM 213 500 Nm TM 214 1000 Nm TM 215 2000 Nm TM 216 5000 Nm SETUP TM 217 10000 Nm TM SPECIAL ENCODER 1 10000 Q SCALE 0 0001 100000 ON HIGH LIMIT 0 99999 LOW LIMIT 0 99999 ON HI...
Page 46: ...37 Magtrol Model 6400 Torque Transducer Display Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 TORQUE UNITS MENU oz in oz ft lb in lb ft g cm kg cm Nmm Ncm Nm kNm TORQUE UNITS...
Page 47: ...Magtrol Model 6400 Torque Transducer Display Appendix B Front Panel Display Menu Flow Charts APPENDICES B 3 AUX SETUP MENU B 4 POWER UNITS MENU AUX SETUP SCALE 0 10000 UNITS VOLT W AUX hp kW POWER UNI...
Page 48: ...39 APPENDICES Appendix C Schematics C 1 ANALOG SECTION...
Page 49: ...40 Magtrol Model 6400 Torque Transducer Display Appendix C Schematics APPENDICES C 2 CPU SECTION...
Page 50: ...41 Magtrol Model 6400 Torque Transducer Display Appendix C Schematics APPENDICES C 3 INPUT OUTPUT I O SECTION...
Page 51: ...42 Magtrol Model 6400 Torque Transducer Display Appendix C Schematics APPENDICES C 4 POWER SUPPLY SECTION...
Page 52: ...matics APPENDICES C 5 KEYPAD SW1 SW2 SW3 SW5 SW6 SW8 SW7 SW9 SW10 SW11 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 MT1 MT2 MT3 MT4 MT5 MT6 MT7 MT8 SPKR1 J1 10 J1 9...
Page 53: ...Characters 26 Direction Input Setup 15 16 Direction Input Setup Menu 15 E Encoder Setup 15 F Features 1 Front Panel 5 Functions See also Controls and Buttons Secondary 5 G Gain Auxiliary Input 32 Tor...
Page 54: ...Auxiliary Scale Factor 16 Direction Input 15 16 Encoder 15 GPIB Address 19 Input Output I O Parameters 19 Max Power 14 16 Pass Fail Parameters 17 Power Units 13 RS 232 Baud Rate 19 System Parameter 1...
Page 55: ...ir service under this warranty purchaser must forward the product transportation prepaid and a description of the malfunction to the factory The instrument shall be repaired at the factory and returne...
Page 56: ...Speed Power Load Force Weight Tension Displacement ISO 9001 C E R TIFIC A T I O N SWISS Magtrol SA ISO 9001 2000 certified Via Paolo Uccello 4 20148 Milano Tel 39 02 48 009 757 Fax 39 02 48 002 070 i...
